Aluminum Honeycomb Sandwich Panel Supplier

Aluminum Honeycomb Sandwich Panel- A Crucial Buying Guide for your Strong Buildings by Sunnyda.

Buying the right product is a crucial step in any construction process. Aluminum Honeycomb Sandwich Panel can be used at multiple places due to its versatility and durability.

There are different types available in the market. Different colors and cell sizes are also available. You can choose an appropriate Aluminum Honeycomb Sandwich Panel according to your needs.

You can get the custom-made one according to your requirements. It is significant to study all the features, colors, and properties before making a purchase.

This guide is all about the Aluminum Honeycomb Sandwich Panel and all you need to know about it to make a sensible purchase. Let’s start it!

1. What is an Aluminum Honeycomb Sandwich Panel?
2. What are the Excellent Features of an Aluminum Honeycomb Sandwich Panel?
3. What are the Properties of the Aluminum Honeycomb Sandwich Panel?
4. What is the Structure of the Aluminum Honeycomb Sandwich Panel?
5. What are the Different Types of the Aluminum Honeycomb Sandwich Panel?
6. What are the Steps of the Manufacturing Process of the Aluminum Honeycomb Sandwich Panel?
7. What are the Different Methods Used in the Manufacturing of the Aluminum Honeycomb Sandwich Panel?
8. What are the Amazing Benefits of the Aluminum Honeycomb Sandwich Panel?
9. What are the Different Application Areas of the Aluminum Honeycomb Sandwich Panel?
10. Why do you Need the Aluminum Honeycomb Sandwich Panel?
11. What are the Different Honeycomb Cell Sizes for the Aluminum Honeycomb Sandwich Panel?
12. What is the Color Chart for the Aluminum Honeycomb Sandwich Panel?
13. What are the Different Processing Methods for the Aluminum Honeycomb Sandwich Panel?
14. What Factors Influence the Price of the Aluminum Honeycomb Sandwich Panel?
15. What are the Methods in Joining Facing Material and Core of the Aluminum Honeycomb Sandwich Panel?
16. Conclusion.

What is an Aluminum Honeycomb Sandwich Panel?

Aluminum Honeycomb Sandwich Panel is a structure that has a honeycomb core that is sandwiched between two aluminum alloy layers.

The top and bottom sheets are aluminum and the core has a honeycomb structure. The honeycomb structure is long-lasting.

The thickness of the aluminum sheets varies according to the product and the requirements of the customer.

It can bear heavy and extended pressure because clusters of honeycomb core are combined to form the core system. The core system is what enables and ensures the flatness of the structure.

It can be used for a variety of purposes in different industries such as transport and architecture. The Wide range allows it to be applied for different purposes.

What are the Excellent Features of an Aluminum Honeycomb Sandwich Panel?

The Aluminum Honeycomb Sandwich Panel comes with amazing features that make it unique and desirable. These features are mentioned below:

• Lightweight

• Durable

• Heat and Sound Insulation

• Moisture Resistant

• Corrosion Resistant

• Impact Resistant

• Fireproof

• Flat

• Rigid

• Easy Installation

• Easy Maintenance

• High Strength

• Stiff

• Requires less time and labor

• Reusable

• Easily Removable

What are the Properties of the Aluminum Honeycomb Sandwich Panel?

The specifications of the Aluminum Honeycomb Sandwich Panel vary according to the customized product.

But general specifications of the Aluminum Honeycomb Sandwich Panel are mentioned here:

Thickness:

6 – 560 mm

Aluminum Thickness:

0.5 – 2.5 mm

Width:

800 – 1700 mm

Length:

Depends on customer’s demand

Surface Treatment:

PVDF, Perforated, Mirror, Foil Decoration, Brushed.

Core:

Aluminum Honeycomb

Color:

Can be chosen from the color chart

Coating:

Fluorocarbon Coating

Top Skin:

PVDF

Density Kg/m3:

45

What is the Structure of the Aluminum Honeycomb Sandwich Panel?

The structure of the Aluminum Honeycomb Sandwich Panel is a sandwich. There is an aluminum honeycomb structure that is sandwiched between two aluminum sheets.

This structure provides maximum protection and resistance against impact and loads.  The structure design of the Aluminum Honeycomb Board is durable and effective and ensures safety.

The surface material or face sheets can be made of many materials such as aluminum. Film adhesive is used to join the aluminum sheets and aluminum honeycomb core.

Materials that are used in the structure of the Aluminum Honeycomb Composite Panels are chosen based on cost, availability, strength and weight needs, and ratio.

It has small hexagon-shaped spaces. This unique structure helps in the enhancement of the strength and integrity of the structure.

The hexagon-shaped structure enhances its strength that it can withstand rainy and windy days. It creates an outstanding mechanical property because of its special structure.

Because of the honeycomb structure, it can bear more load than a solid panel of the same weight.

Structure:

The structure comprises 3 layers, two are top and bottom layers and one core.

Top Layer:

Aluminum Plate

Core:

Honeycomb Core

Bottom Layer:

Aluminum Plate

What are the Different Types of the Aluminum Honeycomb Sandwich Panel?

Different types of Aluminum Honeycomb Panels are available in the market:

• Perforated

• Non-Perforated

• Drilled

• Corrosion Treated

• Corrosion Untreated

• Expanded

• Unexpanded

The honeycomb core can be expanded to different sizes which are as follows:

W 2500mm X L 1250mm

W 3000mm X L 1500mm

The advantage of the unexpanded form is that it is compact. It can be easily delivered. It is cost-effective because it can be delivered quickly and has almost no risk of damage.

The unexpanded slices of the honeycomb core can be expanded without equipment.

The unexpanded core can be drilled. The drilling is carried out but depends on factors like the size of the cells of the honeycomb or the customer’s demand.

Most commonly used is corrosion treated. Corrosion treated means that a surface coating is applied on the aluminum foil. It helps prevent corrosion. The bonding property of aluminum is also increased by the surface coating.

There is a possibility that volatile substances can build up during the curing process. To prevent this possibility, non-volatile adhesives are used. These adhesives are used for bonding top and bottom skins to the honeycomb core.

What are the Steps of the Manufacturing Process of the Aluminum Honeycomb Sandwich Panel?

First of all, the honeycomb core is prepared and manufactured then it is bonded with two aluminum sheets and forms the Aluminum Honeycomb Sandwich Panel, the main structure.

The steps of the manufacturing process of the honeycomb core are explained below in detail:

• Honeycomb core is prepared. It is an aluminum core and starts as a coil of aluminum foil.

• The foil goes through the printer. Adhesive lines are printed onto the foil.

• The next step is cutting. The foil is cut to the required size.

• A stacking machine is used to stack the cut foil into piles.

• The heat press is used to press the stacked sheets of foil. The heat press is beneficial for the cure of adhesives and bonding of the foil sheets together.

• A block is formed by the joining and bonding of the sheets.

• The block is then cut into slices.

• The thickness of the slices depends on the requirement of each client.

• Expansion of the honeycomb core takes place as the last step.

• The expanded core is then bonded with the skin of the customer’s choice.

• This completes the manufacturing process.

These are the steps of the manufacturing process of the honeycomb core of the Alu Honeycomb Panel.

Once the manufacturing process of the honeycomb core is completed then the core is joined with the two aluminum facing sheets.

The facing sheets are made up of aluminum and can be termed as top skin and bottom skin. Since it is a sandwich structure and the core is layered between two skins.

Adhesives are used for the joining and bonding of the top and bottom skin with the core material and then they can be heat pressed to form and maintain the bonding.

What are the Different Methods Used in the Manufacturing of the Aluminum Honeycomb Sandwich Panel?

Different methods used in the manufacturing of the Aluminum Honeycomb Sandwich Panel are listed below:

Heated Press:

This is a frequently used process in manufacturing. It is mostly used for simple and flat boards and panels that are easy to form and maintain.

Vacuum Bag Processing:

This method is used for the large, curve, and complex boards and panels.

Different manufacturing methods have different ways the sheets can be bonded together with the core after the initial manufacturing of the honeycomb core.

What are the Amazing Benefits of the Aluminum Honeycomb Sandwich Panel?

Stone Aluminum Honeycomb Panel has plenty of advantages. Some of these outstanding advantages are mentioned below:

• Recyclable

• Non-Combustible

• Lightweight

• Energy Saving

• High Rigidity

• Low Density

• Clean

• Vibration Damping

• Aesthetic

• Environmental Protection

• Thermal Efficiency

• Airborne Sound Insulation

• Fatigue Resistant

• Good Impact Resistant

• Doesn’t release CFC containing substances

• Moisture Resistant

• Tolerance

• Resilient

• Doesn’t get brittle-hard

• Good Form-ability

• Excellent Peel strength

• Options for Thickness

• No Pollution

• Easy to clean

• Difference Color Options

What are the Different Application Areas of the Aluminum Honeycomb Sandwich Panel?

Aluminum Honeycomb Wall Panels have a wide-ranging of applications. It can be applied at multiple places.

Some of its application areas are mentioned here:

• Facade Cladding

• False Ceiling

• Artistic Ceiling

• Interior Applications

• Architectural Applications

• Building

• Marine

• Solar Energy

• Industry

• Ground Transportation

• Furniture

• Trucks

• Buses

• Trains

• Elevators

• Aviation Industry

• Roofs

• Clean Rooms

• High-Speed Vehicles

• Ships

• Shipyards

• Ship-buildings

• Building Industry

• Stone Reinforcement

• Coach Work Industry

• Protective barriers and panels

• Screen Dividers

• Roof Panels

• Refrigeration

• Laser cutting

• Curtain Walls

• Special Transport Vehicles

• Water-jet Cutting

• Wind Energy Sector

• Display Card Production

• Lighting Sector

• Vacuum Tables

• Racing boxes

• Flight cases

• Conference Rooms

• Store Decoration

• Sanitary

Why do you Need the Aluminum Honeycomb Sandwich Panel?

Metal Honeycomb Panel can be needed for a variety of purposes. Since it has an extensive range of applications, it can be required by different industries.

It is needed in the aviation industry for the air crafts and shipping industry for shipyards and ships.

The building industry requires Aluminum Honeycomb Wall Panels. It can be used for roofs and walls.

The coachwork industry for door and window panels also uses Aluminum Honeycomb Panel. The transportation industry such as trains, buses, and trucks needs it.

Clean rooms, sanitary, and hospital modules are some areas where it is needed.

Solar and water energy sectors and the lighting sector are some other examples.

It can bear a heavy load and is beneficial for maintaining the structure and can be used and needed for other purposes such as store decoration.

What are the Different Honeycomb Cell Sizes for the Aluminum Honeycomb Sandwich Panel?

Different sizes of the cells of the Aluminum Honeycomb Boards are available.

They are small, medium, and large and are made according to the client’s requirements and the nature of the work.

Small:

Small cell sizes are: 4.8mm/ 3/16”, 3.2mm/ 1/8”, and 1.6mm/ 1/16”

These result in a higher-density honeycomb. Since the density is high the material is also heavy.

They are most commonly used and most in demand. They make the best and resilient Aluminum Honeycomb Sandwich Panel.

Medium:

Medium cell sizes are: 12.7mm/ 1/2”, 9.5mm/ 3/8”, and 6.4mm/ 1/4”

These are good in strength. They have a good weight and cost ratio which makes them popular.

This size can be used for a variety of purposes such as motor-sport, oil, marine, transport, and construction.

Large:

Large cell sizes are: 25.4mm/1”, 19.1mm/ 3/4”

These are not in demand as much as other cells sizes. They are used for the large Aluminum Honeycomb Sandwich Panel.  These are the lightest and also most cost-effective cell sizes.

These are appropriate for less demanding applications. They are used in building facades, architect, and interior design.

They have the same properties and features. The only difference is their size which sets them apart from each other. Using them according to their size for the appropriate task makes the job easier and better.

Having a different size makes them suitable for different purposes. They are cost-effective, resilient and durable, but must be used according to their size. As smaller ones have the most strength and largest are lightest and used for large panels.

What is the Color Chart for the Aluminum Honeycomb Sandwich Panel?

A color chart is usually available for the selection of your desired color. Some of the most common colors available for your Aluminum Honeycomb Sandwich Panel are:

• Black Silver Metallic

• Pure White

• Black

• Red Glossy

• Timber

• Silver Metallic

• Rustic

• Orange Glossy

• Gold

• Sand

• Silver Brushed

• Wooden

• Big Flower Green

The colors that are mentioned above are some of the most common colors, they are most in demand.

What are the Different Processing Methods for the Aluminum Honeycomb Sandwich Panel?

Different processing methods are used for Aluminum Honeycomb Sandwich Panel.

• Cutting

• Milling

• Drilling

• Joining

• Cutting to shape

• Folding of panel

• Panel edgings

• Inserts

• Painting

• Veneering

What Factors Influence the Price of the Aluminum Honeycomb Sandwich Panel?

Aluminum Honeycomb Panel Price depends on multiple factors. The Aluminum Honeycomb Panel Suppliers determine the price based on several reasons.

There is no fixed price but a general price can be set based on general specifications.

Below are the aspects that affect the price:

• Specifications

• Surface

• Thickness

• Treatment Process

• Manufacturing process

• Supplier Nature

• Cost of Processing

• Delivery Charges

• Cost of Raw Materials

• Brand

• Tax Rate

Thin panels cost less than thick panels. If all the other requirements are the same except thickness, then the thicker the panel the more it would cost. Surface treatment methods are different such as powder spraying, PVDF coating, perforation, and many more.

The cost varies according to the method chosen. Supplier nature means that if the supplier is also the manufacturer or just responsible for supplying the product. A trading company can be a supplier so their cost would vary from a supplier that is manufacturing the product itself.

Delivery charges and tax are usually at a constant rate unless there’s a fluctuation from government or market policy and rates.

What are the Methods in Joining Facing Material and Core of the Aluminum Honeycomb Sandwich Panel?

Two methods are used in joining the facing material and core. The facing material is two aluminum sheets and the core is an aluminum honeycomb.

The two methods are Brazing and Adhesive Bonding.

Brazing:

In this Method, Brazing sheets or adhesive films are inserted. After the insertion of the films or sheets between the core and facing sheets, they are heated in a furnace for bonding.

A panel made in this way has good strength, is less expensive, and has a good energy-absorbing capability.

The connection of the main support frames is simplified in the formation of the Aluminum Honeycomb Sandwich Panel for construction. Stiffeners are not welded to plates in this formation. This leads to no use of complex welding.

Rigidity is great that can help in increasing frame space which in turn provides structural weight saving.

That is why the Aluminum Honeycomb Sandwich Panel can be used in the aircraft and transport industry because it helps reduce their weight without compromising the structure and quality.

High-speed trains and coaches are usually made by using Aluminum Honeycomb Sandwich Panel.

Adhesive Bonding:

Different adhesives are used in the bonding of the aluminum honeycomb core with the aluminum sheets.

Epoxy liquid or paste can be used by different aircraft or marine companies for construction.

High-performance systems are used to attach the top and bottom skin with the core. Different adhesives are used for bonding purposes.

Different procedures can be used for the joining and formation of the honeycomb core with facing sheets.

Conclusion.

Aluminum Honeycomb Core is beneficial for multiple purposes. It can be used for an extensive range of construction in different industries.

Having different purposes, it also has different manufacturing methods. It has high strength and good energy absorbing capacity.

Choose the right manufacturer or supplier before making a purchase. The color chart has different color options available that can be chosen according to your interest.

Aluminum Honeycomb Sandwich Panel has good rigidity, strength and is cost-effective. Thickness, length, and width can be modified according to the requirements of the customer.

Choose a ready-made product or get it personally customized according to your needs.

FAQs of Aluminum Honeycomb Sandwich Panel.

Why is the Aluminum Honeycomb Sandwich Panel Widely used in the Aviation Industry?

Aluminum Honeycomb Sandwich Panel is used as a strength member of air crafts. It helps in the reduction of their structural weight. This is the reason why it is frequently used in critical situations for large weight.

Why are there Different Strength Tests for the Aluminum Honeycomb Sandwich Panel?

Since the Aluminum Honeycomb Sandwich Panel is commonly used in aircraft, and railway sectors. For heavy critical purposes as a strength member. It is significant to check its strength and capability to avoid any issues later on.

What Materials do the Test Specimen of Aluminum Honeycomb Sandwich Panel Consist of?

The test specimen of the Aluminum Honeycomb Sandwich Panel can consist of different materials based on the different specimens. But two materials are commonly used by all test specimens.

• A3003-H19

• A5083-H321

The first one is used for the honeycomb core and the second one is used for the facing materials.

What are the Names of the Different Strength Tests for the Aluminum Honeycomb Sandwich Panel?

Different strength tests are used for the Aluminum Honeycomb Sandwich Panel. Three tests are commonly used.

• Three-Point Bending Tests

• Buckling and Ultimate Collapse Tests under Axial Compression

• Crushing Tests under Lateral Pressure

Why are there Different Cell Sizes for the Aluminum Honeycomb Sandwich Panel?

There are different cell sizes for the Aluminum Honeycomb Sandwich Panel because they serve different purposes.

They can be used at a variety of places just because of their cell size. As smaller cell sizes are more resilient they can be used at places that require heavy capacity.

Is Aluminum Honeycomb Sandwich Panel Environment Protective?

Yes, the Aluminum Honeycomb Sandwich Panel is environment protective. The Aluminum alloy used as the core is not radioactive. It does not react with or make other harmful gases volatile.

Aluminum Honeycomb Sandwich Panel is recyclable. It saves resources and energy. Power is improved and it also helps in the reduction of the load of the vehicle.

What are the Benefits of the Low Density of the Aluminum Honeycomb Sandwich Panel?

Laminates or steel sheets have a higher density than a honeycomb core of the Aluminum Honeycomb Sandwich Panel.

Due to low density, the weight is also low in the same volume. This makes it very desirable to use in the aviation industry.

Why Aluminum Honeycomb Sandwich Panel is Ideal for the Marine Industry?

The Aluminum Honeycomb Sandwich Panel has a non-corrosive property. Its corrosion resistance makes it ideal for the marine environment. Yachts, ferries, coast guard lifeboats, and cruise ships all use it as it is best and ideally suitable for this environment.

What are the Different Adhesives used in the Bonding of the Aluminum Honeycomb Sandwich Panel?

Adhesives are used in the bonding and joining of the Aluminum Honeycomb Sandwich Panel.

Some of the most commonly used adhesives are:

• Two Components Polyurethane Adhesive

• Epoxy Film

• Thermoplastic Film

• Two Components Epoxy Adhesive

What are the Different Factors that the Strength of the  Structure of the Aluminum Honeycomb Sandwich Panel Depends on?

Several factors affect the strength of the structure of the Aluminum Honeycomb Sandwich Panel. Some of these factors are listed below:

• Size

• Size of Cell

• Facing Material

How many Days does it Take to Deliver the Aluminum Honeycomb Sandwich Panel?

The days of the delivery of the Aluminum Honeycomb Sandwich Panel are not fixed. It depends on many factors such as if it’s a ready-made product or a customized one. It depends on the customized requests and other specifications, the location of the customer, and several other factors. You can call the supplier and ask them about the estimated delivery time.

Are there Different Designs Available for the Aluminum Honeycomb Sandwich Panel?

The Aluminum Honeycomb Sandwich Panel can be used for decoration purposes. It can be used for store decorations.

It has different styles and patterns available. If it is used on a ceiling then different patterns and designs like flowers or diamonds can be printed on it.