Corrugated Steel Sheet Manufacturer

Corrugated Steel Sheet-A Complete Buying Guide for your Strong Building.

Do you want a durable and affordable solution for roofing your building?

A Corrugated Steel Sheet serves as a siding or roofing feature for your building.

Due to its sturdy construction, it is commonly used at various industrial, commercial and residential buildings. Normally, the good quality and durability of this Corrugated Steel Sheet is the center of attraction for everyone.

However, if you keep it maintained, you can increase its durability to an even higher limit. Moreover, make sure that you focus on its proper cleaning.

In this guide, we will cover the maintenance and cleaning of these Corrugated Iron Sheets. You will also find some troubleshooting tips. So, let’s get started.

1.What is a Corrugated Steel Sheet?
2.What are the Features of the Corrugated Steel Sheet?
3.What is the Average Thickness of the Corrugated Steel Sheet?
4.What are the Width Options Available for your Corrugated Steel Sheet?
5.What are the Two types of Corrugated Steel Sheets?
6.What is the Difference Between a Galvanized Corrugated Steel Sheet and a Zincalume Corrugated Steel Sheet?
7.How to Make a Corrugated Steel Sheet?
8.What Makes a Corrugated Steel Sheet Strong?
9.How can a Corrugated Steel Sheet Increase the Durability of your Roof?
10.How Should You Overlap your Corrugated Steel Sheet?
11.What is the Coverage of a Corrugated Steel Sheet?
12.Why is a Corrugated Steel Sheet Durable?
13.What Advantages do you get from the Weather Protection Feature of the Corrugated Steel Sheet?
14.How is the Corrugated Steel Sheet Affordable?
15.What are the uses of the Corrugated Steel Sheet?
16.What are the Benefits of Installing the Corrugated Steel Sheet?
17.What are the Installation Guidelines for your Corrugated Steel Sheet?
18.How to Store your Corrugated Steel Sheet?
19.How to Clean your Corrugated Steel Sheet?
20.What are Maintenance Tips for your Corrugated Steel Sheet?
21.How to Pack your Corrugated Steel Sheet Properly?
22.What Situations Can Result in Leake from your Corrugated Steel Sheet?
23.What are Common Problems while Dealing with the Corrugated Steel Sheet?
24.Conclusion

What is a Corrugated Steel Sheet?

The Corrugated Steel Sheet is a metal surface that is mostly used as a roof for various buildings.

Moreover, it also works for cladding or siding for different buildings and tanks.

The strong and sturdy frame and design of this product aids in enhancing the life span. It is your choice whether you go with the round curve or the box type, depending upon your requirement.

Many times you must use this material in the gas, piping, tanks, or industrial sectors to provide the best roofing.

It is resistant to moisture and can survive in extreme weather conditions due to its special construction. Corrugated Steel requires monthly maintenance and inspection for normal operation.

You can get a variety of Corrugated Iron Sheets in different models so that you can easily decide which one will work best for you.

What are the Features of the Corrugated Steel Sheet?

Here are some most common features of Corrugated Metal:

• The thickness ranges between 0.18 to 1.2mm.

• The width ranges between 760 to 960mm.

• The wave height varies between 10, 15, 25, 35, 40, and 51mm.

• Zinc and RAL are the two most common color choices.

• The length of this Corrugated Steel Sheet is customizable as per your demands.

What is the Average Thickness of the Corrugated Steel Sheet?

It is essential to stay within the given standard ranges of thickness for achieving perfect results from this product.

It is your choice to choose between the 18, 20, 22, or 24 gauge options.

In these Corrugated Metal Sliding Panels, the average spacing is 2.67 inches.

The most visible benefit of this spacing is the easy water running off feature of your roof, which attracts many users.

What are the Width Options Available for your Corrugated Steel Sheet?

There are two types available, one is the 8.5 Corrugated and the other one is a 10.5 Corrugated.

Always remember that the rib height for both these types will be 17.5mm.

However, the width is different for both these types due to the amount of building material present and its application.

You can avail a 610mm cover width with the 8.5 one. While the 10.5 one will give a 762mm cover width.

What are the Two types of Corrugated Steel Sheets?

The two types of Corrugated Sheet Metal are:

Sinusoidal

It is in round or curved form, with an average height of 18mm. The two thickness options include 0.5 and 0.7 mm. It is extra rigid and strong.

Trapezoidal

It is in box form, with extra rigidity and strength due to the roll forming process. The best among these is the 360 one which works excellently against corrosion issues.

What is the Difference Between a Galvanized Corrugated Steel Sheet and a Zincalume Corrugated Steel Sheet?

The galvanized Corrugated Steel Sheet differs from the Zincalume Corrugated Steel Sheet in its coating composition.

The galvanized one has a pure zinc coating while the zincalume has a special coating that is an alloy of 43.5% zinc, 55% aluminum, and 1.5% silicon.

How to Make a Corrugated Steel Sheet?

A cold form procedure leads to the formation of the Corrugated Metal Wall Panels.

Here, firstly the sheets are pressed and then enter the roll forming step.

This step is useful for achieving desirable corrugations. You can change their shapes by altering the color of the rolling dye.

Finally, shearing of these sheets occurs.

What Makes a Corrugated Steel Sheet Strong?

Following are some factors that make the Corrugated Steel Sheet Metal strong and sturdy:

• It can withstand bends and dents.

• Moreover, it can withstand corrosion issues.

• It is designed using good quality materials.

How can a Corrugated Steel Sheet Increase the Durability of your Roof?

The type and quality of Corrugated Galvanized Steel Sheet you use heavily affects the durability of your roof.

It has various special properties like the resistance to corrosion and rust. It is also protected from various harsh weather conditions.

So, using these sheets on your roofs will increase the durability of your roof by providing it with extra protection and safety.

How Should You Overlap your Corrugated Steel Sheet?

If you want to overlap two Corrugated Steel Roofing Sheets, place them over one another with the larger end of the first over the smaller end of the second one.

The amount of overlapping you should perform on your Corrugated Steel Sheet varies according to the slope of the roof.

Just make sure that the sheets you are overlapping tightly fix over each other and the last layer you want to add is laid down.

What is the Coverage of a Corrugated Steel Sheet?

The standard coverage for a Corrugated Steel Sheet should be 0.762m.

Always keep it maintained if you want to achieve the best benefits and results of using this product.

Why is a Corrugated Steel Sheet Durable?

A Corrugated Steel Sheet has a large surface area as compared to other sheets. This point is beneficial for enhancing its durability.

Moreover, the kind of construction material of this product is of high quality, so that it is durable.

What Advantages do you get from the Weather Protection Feature of the Corrugated Steel Sheet?

There are many benefits of using the Corrugated Steel Sheet with weather protection features:

• It is considered superior to other sheets due to this property.

• It can withstand harsh weather environments easily.

• You can enjoy using it for a longer time.

• You don’t have to worry about snow or hail during the winter season.

• The extreme sun in the hot weather will not have adverse effects on it.

How is the Corrugated Steel Sheet Affordable?

A Corrugated Steel Sheet provides convenience and eases to the user in terms of cooling the building.

It performs excellently when it comes to reflecting heat and light from the sun.

Ultimately, less heat will enter your building, keeping it cool and fresh.

This way you won’t have to spend extra money on fancy and expensive cooling methods.

What are the uses of the Corrugated Steel Sheet?

You can use the Corrugated Steel Sheet in the following areas and industries:

• Oil storage tanks

• Gas storage tanks

• Underground stations

• Roofing

• Architectural usage

• Piping system

• Bus and truck shelters

• Animal shelters

• LNG metal jacketing

What are the Benefits of Installing the Corrugated Steel Sheet?

Some amazing benefits of using Corrugated Steel Roofing are mentioned below:

• It is an affordable and money-saving option.

• It is easy to use, so any person can simply operate it.

• You will find it super durable and strong, and it will last for a long time.

• It is protected from fire and corrosion problems, to ensure your safety and protection.

• You don’t have to worry much about dents and bends as it is of good quality.

• You can enjoy minimal maintenance with it.

• Cleaning is super easy and it requires very little time.

What are the Installation Guidelines for your Corrugated Steel Sheet?

While installing your Corrugated Steel Sheet, always follow the given instructions:

• Tightly place the self-fastening fixing over the corrugation crest.

• Now at 2000rpm drilling, create a hole in the Corrugated Steel Sheet.

• The cutter will interact with the polycarbonate sheet, cutting a hole in the center and screwing it.

• Now, compress the rubber weather sheet against the roof sheet.

How to Store your Corrugated Steel Sheet?

Make sure that the surface where you place your Corrugated Steel Sheet is leveled and there is good ventilation.

In case you place it in direct sunlight, it will start to deteriorate, resulting in structural or functional fault.

How to Clean your Corrugated Steel Sheet?

Keep the Gutters Clean

A modest, inexpensive service done on a regular basis can help to avoid a larger job later that can come out to be expensive as well.

Maintaining the gutters free of leaves, twigs, and other waste will prevent the pressure of garbage.

It will also help the trapped water from straining the gutter or the Corrugated Steel Sheet with which it is attached, as well as the growth of mold and bacteria.

When it comes time to clean your roof, a freshly cleaned gutter will take little time to clear.

Wear Flat and Rubber-Soled Closed Shoes

Heavy boots that are specially made for work, with firm soles are not recommended for Corrugated Steel Sheet roofing.

This is because they can cause damage or dent to its surface. Slippers and sandals are also not recommended because they do not provide adequate grip or support to the foot while working.

Both of these characteristics are critical when cleaning sloped roofs or climbing and descending ladders that might can one slip down.

Shoes with laces are recommended for this work.

Professional roofers wear specialized boots with soft rubber bottoms, although sneakers, tennis shoes, or shoes similar to these can also be used.

You can also wear hiking boots and trail runners as they also will perform fine.

Particularly, these are recommended if you won’t be climbing on the roof and will be focusing on the walls.

However, wipe the bottoms of your shoes before climbing onto the roof, since stones, dirt, and dust can cause harm to the finishing of your roof.

It especially happens when you’re using a colorful, coated product like Chromadek. They may also lead to losing your balance on the top of the roof.

Soap, Vinegar, and Water

The Corrugated Steel Sheet must not be cleaned with abrasive or corrosive chemicals.

Doing so, may harm the color coating or galvanize on the sheets that can result in rusting.

Rusting will in return reduce the lifespan of your Corrugated Steel Sheet. Fortunately, dish soap, water, and white spirit vinegar are all the chemicals that you will need.

Other equipments that you may need are kitchen/vehicle sponges, a hosepipe/ buckets, or a nylon brush/broom.

Hosepipes are more convenient to use than buckets.

Most dust and dirt may be removed off Corrugated Steel Sheet using a mild soap solution.

Use the soap with caution, as too much of it can make the circumstances extremely slippery.

Sticky dirt can be absorbed for a few minutes before gently scrubbing with a nylon brush or nylon kitchen scrubby.

To remove mold or bacteria that has grown on a corrugated metal surface, use a vinegar and water solution with a dash of soap.

Apply this mixture to the mold or bacteria and then scrub it away using a sponge, brush, or cloth.

Say No to High-Pressure Hose

If you don’t own a power washer or a high-pressure hose, you should have to hire one.

You may accidentally harm the Corrugated Steel Sheet or the roof flashing if you do not know how to utilize a high-pressure hose.

However, unless your roof is unclean or has tenacious dirt that a regular clean hasn’t been able to remove, you generally don’t need a high-pressure hose.

In most situations, a standard hose pipe with a jet or sprayer attachment would be enough to use.

Particularly, if the roof is cleaned on a regular basis and does not have a buildup of dirt.

Rinse Thoroughly Without Damaging your Plants

Before ending the work, be sure that all of the soap and cleaning chemicals have been removed from your roof.

Soap/detergent residue may not only create noticeable streaks on your Corrugated Steel Sheet, but it may also cause the finishing of the product to deteriorate.

This will increase the likelihood of rust forming.

A final, thorough washing is critical not just for the longevity of your Corrugated Steel Sheet roof but also for the objects on the ground underneath it.

Despite the fact that you will simply be using dish soap and vinegar to clean the roof, your garden plants cannot endure high concentrations of dust, surfactants, and chemicals in cleaning solutions.

The last rinse of pure water pouring down the roof can help remove chemicals from your plants.

If puddles gather on the ground, sweep them into drains or gutters using a yard brush.

Clean Walls

If the structure of the roof is correctly built, the top side of your walls should be quite clean but the lower sides might not be clean.

To the lower side, mud splashes, dust, collision marks, and numerous other dents and dings are more prevalent.

First, remove dirt such as spider webs and dried mud off the whole wall with a broom.

Then, begin cleaning while standing on the ground being cautious not to harm the finish of the Corrugated Steel Sheet.

Move onto the ladder once you’ve cleaned all you can reach.

If anything didn’t come off the first time, washout from the upper side will soften it up and allow you to work on it again.

When you’re finished, make sure to completely rinse from the top down.

Roofs from Every Edge

The safest and most effective technique is to clean a Corrugated Steel Sheet roof from the ridge to the eaves.

Washout from the roof’s upper side will soften dirt on the lower side as well as other unclean ranges.

First, gently sweep a route from the eaves to the ridge, removing dirt and dust with a brush.

Be extremely cautious: this is the time when you are most likely to tumble. Slow down. This is done to guarantee that you have a place to stroll.

Wait for it to dry before climbing to the ridge. Wash the roof in a systematic manner, plan your pattern before you begin. Keep track of where you can stroll safely.

Do it in parts, allowing each to dry before moving on to the next.

Before closing up, give the roof the last rinse to ensure that all of the soap and dirt have been removed.

What are Maintenance Tips for your Corrugated Steel Sheet?

Structural Maintenance

The least common type of roofing maintenance is referred to as structural maintenance, certainly when you are considering the lifespan rating of a Corrugated Aluminium Sheet.

Despite this, it will last as long as possible if it is used to help to solve a growing problem.

If your roof is subjected to difficult conditions such as high winds and extreme hot or cold temperatures, perform an inspection.

It is suggested that you should have a professional inspection performed within two years or according to the need.

Some of the structural concerns that an inspection may reveal:

• Fasteners or rivets that are loose

• Panel seals that are leaking

• Flashing connections that are too loose

• Sealants that have degraded

These problems may occur independently of the material that is used to construct your roof.

An example can be that the sealant has become old that is attached to the roof.

So, it may deteriorate and create leaks. Because asphalt, vinyl, and wood shingles are smaller in size than metal panels, so there are more possibilities for the occurrence of leaks.

These leaks can result in structural failures that are more prevalent with these materials than with Corrugated Steel.

Check for Dents

This element of maintenance for Corrugated Steel Sheet connects surface and structural degradation.

Most people do not have the habit of regularly examining their roofs for damage.

Other than this, they opt for a professional check every two years or so to guarantee that there is no recent damage present to the roof.

This is very critical to get your roof inspected by a professional. It is equally critical that you are aware of any dents that may be present.

If there exists any reason, for example, closeness to tree limbs producing dents in your roof, regardless of the material, it might indicate an increased risk for weak areas in the roof, which implies structural damage.

How to Pack your Corrugated Steel Sheet Properly?

Packing the Corrugated Steel Sheet in a correct manner is essential for the safety of both the user and the product.

Here are two methods using which you can pack it in a firm and perfect way.

1. Safe and Cheapest Way

You will always prefer the cheapest way to pack the Corrugated Steel Sheet for a certain popular model to save money.

First and foremost, the protection of the products is extremely essential, therefore you should use the following technique to pack the goods.

In this manner, very thick paper is used that is strong enough to prevent water absorption.

As, this paper is the main packing material that is used to wrap the sheets, typically 2 to 3 tons per package.

The steel packing belt is used to wrap the package 2 or 3 times to make the sheets tight together for the Corrugated Steel Sheet.

It is then loaded into the container, and the bundles are secured with steel wire.

This makes sure that everything is in its place and will not move in the container.

The products, as well as the container, are adequately safeguarded using this approach. In this manner, the client may easily unload the items using standard forklifts.

2. Safest but Costly

Due to the form and lock technique for a few of the specific design goods, the Corrugated Steel Sheet cannot be packed too tightly.

It cannot bear too much weight on it; because this may cause shattering of the sheets.

Due to this, the primary load platform is made of a specifically built steel frame.

The plastic film is utilized to envelop 20 to 30 Corrugated Steel Sheets within a bundle and a packaging belt is used to fix the sheets.

The plastic film makes the sheets sit in a place to protect them from scratches that may occur on the exterior of the sheets and these packaging belts also make the sheets stable for stacking.

What Situations Can Result in Leake from your Corrugated Steel Sheet?

The following situations can result in the leakage problem from your Corrugated Steel Sheet:

• Excessive snow

• Heavy wind

• Heavy rainfall

• Continued ice damming

• Harsh weather

• Sometimes, installation errors such as failed fasteners, flashing, or seam can also result in leakage issues.

What are Common Problems while Dealing with the Corrugated Steel Sheet?

Sometimes, you can experience the following problems when dealing with the Corrugated Steel Sheet:

• Oil canning

• Leakage issues

• Scratches

• Underside corrosion

• Saltwater corrosion

• Combination of different metals

• Chalking of paint

• Breaking of paint or fading

• Installation error

• Structural error

Conclusion

If you want to get the most benefit out of your Corrugated Steel Sheet, make sure that you read the instruction manual properly.

Make sure that it is clean and tidy, so that dirt doesn’t accumulate in it.

Moreover, give proper time to the monthly, or annual inspection of the roof so that you can detect any underlying or hidden fault.

Hire professional service providers for cleaning and inspecting your product in the best manner.

It is suggested to spend sufficient time and money before buying this for your application so that you don’t regret it later.

FAQs of Corrugated Steel Sheet.

What is the Prime Purpose of Using a Corrugated Steel Sheet?

The prime purpose of Corrugated Steel Sheet is to retain the entrance of heat.

How Does the Corrugated Steel Sheet Affect Noise?

The Corrugated Steel Sheet reduces the noise frequency and pitch inside the building.

What is the Average Length of a Box Profile Corrugated Steel Sheet?

The average length of a box profile Corrugated Steel Sheet is 7mm.

Why do you Add Anti Condensation Membranes to your Corrugated Steel Sheet?

The anti-condensation membranes stop the entrance of water into the Corrugated Steel Sheet.

How can you Prevent Mould Growth in your Corrugated Steel Sheet?

You can prevent mold growth in your Corrugated Steel Sheet by keeping it away from water, moisture, and humidity.

What Coating Options are Available for the Corrugated Steel Sheet?

There are various coating options including plain galvanized, PVC plastisol, and polyester.

What is the Other Option Available for Wall Cladding Corrugated Steel Sheet?

The other option available for wall cladding Corrugated Steel Sheet is box cladding.

Why Do We Use Self-Tapping Screws in Corrugated Steel Sheet?

The self-taping screws serve as a purpose for attaching or screwing the Corrugated Steel Sheet without prior drilling.

What Purpose Does the Galvanized Z Purlins Serve in the Corrugated Steel Sheet?

The purpose of adding galvanized z purlins to your Corrugated Steel Sheet is to provide support to the deck of the roof.

What are the Two Varieties of Corrugated Steel Sheet Flashings?

Ridge flashings and barge flashings are the two varieties in which Corrugated Steel Sheet Flashings are available.

What is the Average Length of the Corrugated Steel Sheet Flashings?

The typical length of the Corrugated Steel Sheet flashings is approximately three meters.

When to Attach the Corrugated Steel Sheet Flashings?

You can attach the Corrugated Steel Sheet Flashings to the roof’s corner when it is in laying position. Then this will direct the wind away from the roof to maintain their position.

What is the Minimum Pitch Required for your Corrugated Steel Sheet?

The minimum pitch required for your Corrugated Steel Sheet is 10 degrees.

What are the Three Grades of Aluminum that can be used in the Corrugated Steel Sheet?

5251, 5005, and 1050 are three aluminum grade options that you can use in your Corrugated Steel Sheet.