Your Premier Manufacturer and Supplier of EPS Cement Sandwich Panel.
If you want reusable, soupy texture with a beautiful non-load bearing sandwich panel that provides excellent performance like fire resistance, anti-sound, anti-pollution, and long life, then EPS Cement Sandwich Panel is the best option.
Sunnyda manufactures EPS Cement Sandwich Panels and roof connections such as aluminum ground channel, form profile roofing capping, eave inserts, barge board, wall corner flashing, and ceiling hanging supplies.
Our doors and windows are factory-installed within EPS Cement Sandwich Panel.
We protect the panel by providing an extra coating on the surface which prevents scratches during transportation. These extra coating must be pulled off after the erection is finished. If coating erasing is done a few days later, it will be difficult to peel.
Sunnyda is innovated and modern supplier of EPS Cement Sandwich Panel which is known for manufacturing the latest structure and high technical parameters for performance.
We are best known for quality control of the product, superior customer service with professionals, low cost, tough and tight packing, secure transportation, and fast delivery.
We provide a special composition for multi-story buildings so that they can also get the same benefits, the other buildings have due to EPS Cement Sandwich Panel.
Sunnyda provides an excellent connection for gluing EPS Cement Sandwich Panels together, guaranteeing a flat and even wall.
After the selection of required thickness and dimension, you can order your product with your choices and according to your building structure in respect of thickness, color, weight, and performance.
Feel free to contact Sunnyda to place your order but before ordering, it is essential to provide all significant pieces of information about your project so that it will be easy to manufacture and safely transported.
|Panel Weight||K||Average Sound Insulation(bd)|
Max. Span At Load 50kg/m2
Kcal/m2 h 0C
Color EPS steel sandwich panel
Surface s colored steel sheet, core material is self-extinguishing polystyrene. It is continous heated and pressured in molding machine, then composited by the heat-curing adhesive. Its very light, 1/20-1/30 equivalent weight of concrete, keeping warm and insulating heat, its heat transfer value is 0.034W/mk. Easy to install. It’s new material with all the advantages of weight bearing, warm keeping, waterproofing, decoration.
Ceiling and surround for clean factory, workshop for clean products, warehouse, cold room., long span panel, reinforcing the original structure, temporary office, shop, market, koist.
1, Fire rating: B1
2, Thickness: 50mm, 60mm, 75mm, 100mm, 120mm, 150mm, 180m, 200mm
3, Width: Wall-1200mm (effective 1150mm), 1000mm (effective 950mm), Roof- 1000mm (effective 980)
4, Length: no limited, recommend less than 11.85m fit for 40HQ
5, Steel thickness: 0.4-0.8mm
6, EPS density: 12-20 kg/m3
7, Surface: Wall flat or groove, roof corrugated
8, Joint: Tongue and groove
9, Paint: PE, PVDF, HDPE, SMP, RMP
10, Color: Any RAL color
11, Delivery: 4-7 days
12, Production capacity: 3500m2 per day
13, Free sample
EPS Cement Sandwich Panel-An Ultimate Buying Guide by Sunnyda.
The finest solution for your long live building construction is an EPS Cement Sandwich Panel. it is made up of special core material calcium silicate and Portland cement layers.
It is made up of three layers, each having its own set of connections and surface treatments.
They are specified for every kind of building in any region because it is independent of climate, noise, pollution, and fire.
This guide will explain how EPS Cement Sandwich Panel is manufactured, its installation, maintenance what core materials is used, and other technical parameters. So let’s begin.
1.What is an EPS Cement Sandwich Panel?
2.Which Core Material is used in EPS Cement Sandwich Panel?
3.What is the Composition of EPS Cement Sandwich Panel?
4.What are the Requirements of Making EPS Cement Sandwich Panel?
5.What is the Installation Process of EPS Cement Sandwich Panel?
6.What is the Construction Process of the EPS Cement Sandwich Panel?
7.What is the EPS Expander Equipment used in the Construction Process of the EPS Cement Sandwich Panel?
8.What is the Fire Behaviour of EPS Cement Sandwich Panel?
9.What are the Specifications of EPS Cement Sandwich Panel?
10.What are the Performance Indicators for EPS Cement Sandwich Panel?
11.Why EPS Cement Sandwich Panel is One of the Preferred Materials for the Prefabricated House?
12.What are the Different Types of EPS Cement Sandwich Panel?
13.What are the Benefits of using the EPS Cement Sandwich Panel?
14.What are the Application Areas of the EPS Cement Sandwich Panel?
What is an EPS Cement Sandwich Panel?
The EPS Cement Sandwich Panel is a non-load-bearing, light-weight composite divider panel made up of outer layers and interior center filler of panel.
The exterior layers on both sides are loaded with calcium silicate, while the middle is loaded with polystyrene dots and concrete, trash, flies, and other items.
EPS Cement Sandwich Panel’s skin pigmentations are the replacement of wall material to replace the traditional square.
Its new structural concept and excellent execution can fulfill cutting-edge building climate requirements.
EPS Cement Sandwich Panel is energy-saving, climate-friendly green, and environmentally friendly, non-harmful material, no radiation, reusable, easy development, widely used in many buildings.
They are specified for all types of buildings such as residential, commercial, and industrial buildings. They are widely used in the aviation industry. Its main use is for prefabricated houses.
Which Core Material is used in EPS Cement Sandwich Panel?
The core material used in EPS Cement Sandwich Wall Panel:
- Extruded Polystyrene (EPS) Panel is a typical safe core material for EPS Cement Sandwich Panel construction. It’s not the same as a stiff insulating layer sandwiched between two pieces of plywood.
- Magnesium oxide panel (MgO) or cement fiber panels are used as a component in the core material.
- Sand is present in core material with minimum quantity.
What is the Composition of EPS Cement Sandwich Panel?
The composition of layers of EPS Cement Sandwich Panel is:
- Extruded polystyrene (EPS) panel is a rigid insulating layer placed between two layers of the panel.
- Magnesium oxide panel (MgO) or cement fiber panel with a quantity of sand can be used as the principal leading body of the EPS Cement Sandwich Panel.
- Ordinary Portland cement (low alkaline), sulfuric acid salt, and aluminum cement make up the exterior layers of the panel.
- Sand, fly ash, additives, and water are some of the other components.
- Depending on the structure, sand and fly ash are optional materials.
What are the Requirements of Making EPS Cement Sandwich Panel?
Some are the basic requirements of making an EPS Cement Sandwich Panel are:
Approximately,90m2 of water can be used to a specific dimension of panel 2650*590*96mm. It will require one ton of water, for example.
Water is not only required in this way; it also uses for testing it. Water that is free of contaminants may be put to use in the production process.
Installed power for the entire manufacturing line is 56-120 kW (depending on capacity).
Because the molded product is not powered, the power required for a manual manufacturing line will be lower.
Air and Steam Requirement:
Boiler and air condenser
For the entire EPS Cement Sandwich Panel production line to function (depending on capacity and factory layout), a workshop of 1000-2200m2 and a height of 8-12 meters is required.
What is the Installation Process of EPS Cement Sandwich Panel?
The installation process has the following steps:
Organizing and Transporting Materials:
The shaft of the shell divider plate is raised in the installation position to ensure that the divider panel is properly installed.
Two people can carry a 1.8 square meter panel without difficulty.
Change the width and length of the divider to fulfill the requirements of portable machines with a self-assertive cut.
Use water to level out the knocks after transforming a certain amount of slurry and water into the glue.
Apply polymer mortar to the divider’s scores and standards from that moment on.
Putting the Sheet in Place:
Adjust the mortar-shrouded divider panel in an upward direction with the gauge once they’ve been moved to their final locations.
Focus on fastening the partitions so that extra mortar may be cleared away. Finally, do a fast divider setup modification.
Examine the changes to the divider and make any required changes.
Filling in the Gaps:
One day after the divider is set up, a slurry will be used to fill up the gaps between the sheets.
Creating a Break-Resistant Material:
Three to five days after the jigsaw is installed, break-resistant materials will be bonded at the joints.
Installation of a Door Jamb:
The divider can accommodate a variety of door jambs. Nails and dividing anchors can be used to secure the pressed wood.
Entryway and Window Installation:
Installing an entrance and window opening on the introduced partition and bracing or tying it down.
What is the Construction Process of the EPS Cement Sandwich Panel?
Combine Lightweight Eps Polystyrene Beans, Water, and Concrete as follows:
To begin, fill a large blender with water. Large blenders come in a variety of sizes, ranging from 1 cubic meter to4 cubic meters.
The amount of water you need depends on the size of the large blender you choose. In addition, add any other ingredients you want to utilize in the cement and mix them in full with the water.
Finally, using screw transport, add the Portland concrete. Sand and fly debris material is optional.
If you need to stir in sand or fly material to make the EPS center material, do it during the cycle and then completely blend it with the water, resulting in a soupy mixture.
Concrete EPS Center Material (polystyrene molecule):
Place the appropriate EPS particles after exact weighing by the EPS weighing scale by the EPS pipes from that point forward.
Throughout the interaction, maintain adding the EPS Styrofoam, ignoring the attempt to mix in the substantial mixer, and following the choice to the concrete mixture, until the EPS center material is formed.
Filling the Panel with the Provided EPS:
The moment has come to fill the finishing concrete EPS to our structure sheet after the EPS ko engine has been prepared.
What is the EPS Expander Equipment used in the Construction Process of the EPS Cement Sandwich Panel?
EPS polystyrene foam particles are being extended by EPS expander equipment.
EPS expander equipment provides high innovation to maintain each layer of panel safe, quick EPS yield, simplicity and benefit for activity, and long-term soundness.
It is consistent extending, in a particular body size and steam stream circumstances development in EPS Cement Sandwich Panel
It can handle the EPS pretest likely thickness by altering the feed speed and the height of the machine feed port to achieve a lower mass thickness of EPS crude material, which will create “auxiliary grow”.
What is the Fire Behaviour of EPS Cement Sandwich Panel?
When used correctly, EPS CementSandwich Panel provides excellent fire protection. When consumed, it reacts similarly to other hydrocarbons such as paper, wood, and other similar materials.
When exposed to 215°F or 102°C, it relaxes. The consuming state of the panel is determined by the temperature at the time and the length of time.
The degree of the EPS Cement Sandwich Panel, as well as the presence of oxygen or other firefighting equipment, has an impact.
When exposed to open fire, it might begin to burn. The EPS Cement Sandwich Panel will light if the fire temperature is higher than 670o F or 380o C.
The entire EPS Cement Sandwich Panel will be burned-through once there is an openness of consuming at temperatures over this.
At the start, there is heavy smoke that is given. Monostyrene, hydrobromide, carbon monoxide, and other sweet-smelling compounds are found in this dense smoke.
The emanation of these material reactions varies depending on the temperature of the fire.
It’s essential to understand that this emission isn’t nearly as damaging as many other characteristics.
When compared to other common materials such as wood in terms of damage, it is a low-ranking item.
What are the Specifications of EPS Cement Sandwich Panel?
Some are the important and ideal specifications of EPS Cement Sandwich Panel:
The typical thickness of the EPS Cement Sandwich Panel ranges between 50mm, 75mm, 100mm, 120mm, 150mm, and 250mm.
Typical dimensions that a panel should have are 610mm wide* 2270mm * 2240mm * 2700mm and 3000mm. According to the size of buildings, dimensions can be changed.
The density for small to large structures can be 45 5, 50 5, 60 5,75 5, 85 5and 95 5kgm-2.
It has the presence of a calcium silicate face panel and also appeared as a 100% non-asbestos calcium panel.
They are specifically designed as non-load bearing sandwich panels for walls of homes and buildings.
What are the Performance Indicators for EPS Cement Sandwich Panel?
Technical performance indicators are the most important parameter for making EPS Cement Sandwich Panel. It predicts the life span of the panel.
Its calculation provides strength to fire resistivity, soundproof and anti-seismic. These indicators are:
- Anti-impact capacity should be greater than 5mm.
- As they are non-loading panels, their bending capacity is 1.5mm.
- The comprehensive strength should be 3.5mm for each piece of panel.
- The softening coefficient should be greater than 0.8mm, which provides texture and a major factor during installation.
- The moisture rate should be lesser than 12mm to prevent it from climate change.
- The shrinkage capacity should be smaller than 0.6mm to make it long-living and making it reusable.
- Its sound insulation capacity should be greater than 30db to make it soundproof.
- Its fire-resistant capacity should be 1h and 2h to make it fireproof.
- Its radioactive limit should be smaller than 1 to make its silicate layers strong.
Why EPS Cement Sandwich Panel is One of the Preferred Materials for the Prefabricated House?
Prefabricated houses are homes or prefabs are environment friendly and economical mobile houses which use EPS Cement Sandwich Panel for the roof, floor cladding.
EPS Cement Sandwich Panel provides fire-resistance, soundproof, energy-saving, low-cost, long life span, reusable, lightweight, and stackable. These are the few reasons why it is preferred for prefabricated houses.
What are the Different Types of EPS Cement Sandwich Panel?
Types of EPS Cement Sandwich Panel that are commonly used are:
In this type, a 5mm fiber-supported calcium silicate panel for the face panel EPS is used to fill the core. Ceramide, cement, sand, fly, dirt, glue, and other similar substances are used to make it.
Reinforced with Steel Bar:
In this type, steel bar with EPS filling in the center of calc]um-silicate layer of EPS Cement Sandwich Panel. Concrete, sand, fly, trash, cement, and other similar materials
Reinforced with Steel Mesh:
EPS, steel network, cement, sand, fly, trash, cement, and other materials are used to fill the center of the EPS Cement Sandwich Panel.
With PVC pipe:
EPS, PVC pipe, cement, sand, fly, trash, cement, and other materials are used to fill the center of the EPS Cement Sandwich Panel.
What are the Benefits of using the EPS Cement Sandwich Panel?
Some of the advanced advantages of using EPS Cement Sandwich Panel are:
Energy-Saving and Weather Patterns
Green and environmentally friendly, non-destructive material, more radioactive, recyclable, no development waste, and it is extensively utilized in diverse areas.
The public A level norm may be used to fix the non-flammability. The flame-resistant element can withstand a temperature of 1500 degrees for four hours and does not emit harmful fumes.
The Useable Area has been Increased.
The board’s thickness ranges from 56mm to 220mm. When compared to the traditional square, it typically saves development area.
Pressure, Shaking, and Sway is all Enemies of this Product.
The counter-pressing aspect, anti-shake, and hostile to effect all meet the public guideline due to developed development, 4-in-1 design, and using tongue and furrow to link boards.
Wetproof and Watertight
The water compartment is built of EPS material and has no waterproof cement, therefore there will be no spillage.
The material is waterproof and dampproof, according to the testing.
Protection Against Noise
Soundproofing, sound retention, and bustle all reduce capacity.
For example, Sound protection may be up to 40dB for the 92mm thickness of the divider load up, which is 2mm or multiple times thicker than the ordinary divider.
Development that is Simple and Effective
The divider is made entirely of dry work that has been developed. The layers can be subjectively diced based on personal preference.
During the creation of a transportation brief, stack up, no need for a mortal health record, significantly reduce the period and the adjustment material, and reduce development waste. It was sent quickly.
Stickiness and Spiking
The dividing material board may be fastened directly to the wall or an extension bolt can be used to hang heavy objects. Above 45kg is the sole cause for hanging strength.
Because of the smooth and debris-free highlights, the exterior of the board may be covered with earthenware tile, background, wood board, and other materials.
Lightweight and Cost-Effective
The divider board’s middle material is made of lightweight EPS. Around 670-870 kg/m3 is the volume weight. Putting it openly, the weight is only 1/7 of the standard divider.
What are the Application Areas of the EPS Cement Sandwich Panel?
Some of the application areas of the EPS Cement Sandwich Panel are:
- Inside and outside divider boards, parcel divider boards, floorboards, and rooftop boards are non-load bearing.
- They are used in Restrooms, carports, storm cellars, pre-assembled houses, family homes, quarters, homes, lofts, lavish estates, plant stockrooms, creation workshops, helper plants, inns, bars, retail malls, cafés, schools, clinics, and airports.
- They are the most preferable sandwich panel for damp areas such as the kitchen, toilet, and cellar in residential.
- They are also being used for floor systems, roof systems, interior walls, and exterior wall systems.
EPS Cement Sandwich Panel is the innovated and latest structure with excellent performances used for buildings and the construction industry.
Its characteristics are undebatable and incomparable to any other sandwich panel. These panels are specialized in order of protection in wall, roof, and floor cladding.
Before ordering EPS Cement Sandwich Panel, you should choose different indicator performances, specifications, and its core material with components according to the need of your building.
Then select the best manufacturer for your product. Complete the formalities by dealing with them such as production, transporting bills, installation, and other external costs.
During installation, please follow the directions stated in the handbook and be aware of certain dimensions and cracks.
FAQs for EPS Cement Sandwich Panel.
What is the Estimated Cost for EPS Cement Sandwich Panel?
It costs $12 US to $14 US per square meter. It is low in cost. It depends on coefficients of manufacturing of EPS Cement Sandwich Panel.
What is the Life Span of EPS Cement Sandwich Panel According to its Parameters?
EPS Cement Sandwich Panel has a life span of about 50 to 70 years. This the basic reason that they are so popular for being low in cost and provide high durability and longevity.
What should you keep in mind while Transportation of EPS Cement Sandwich Panel?
EPS CementSandwich Panel can be placed in two distinct ways. To begin, load one component at a time, securing the floor and four corners with foam.
Second, use a bed to load. When dumping no-press on the panel, avoid using a forklift since it will damage the EPS Cement Sandwich Panel area side.
The 45HQ holder can stack about 1468m2 of 55mm board.
Can you use EPS Cement Sandwich Panel for Multi-Story Building?
Yes, it can be used for multi-story buildings. But it is recommended to attach a steel bar with a calcium silicate layer to provide it stricter.
What Weight should be Transported of Each Parts of EPS Cement Sandwich Panel?
Each piece of EPS Cement Sandwich Panel weighs 65kg which is considered to be transferred easily.
Otherwise, more weight can cause demolding and unnecessary cracks in the panel.
What are the Parameters of EPS Expander Equipment to Provide Protection to Outer Layer of EPS Cement Sandwich Panel?
The basic parameters used by EPS expander equipment are:
- Its height is 2200mm which makes the panel erect.
- The compress air pressure used is 0.6 to make outer layers air resistant.
- The density of the EPS expander is 40 to 60kgm-2.
- Its size is 4600*2700*2400mm.
- The voltage given to it is 380/50 volts.
- The power should be 6kw.
- Its weight is 1500kg to make it stick in the place.
- Its efficiency ranges between 250 to 450h.
What is the Color Variation in EPS Cement Sandwich Panel?
The color of the EPS Cement Sandwich Panel can be blue, red, and white grey customized for RAL.
Other than that, there is a various pattern which is manufactured by wood grain, brick grain, and camouflage. This provides real and decent color variation according to the modern era.
Why EPS Cement Sandwich Panel is Most Popular?
EPS Cement Sandwich Panel is most popular because of its product certification. It is the certified product present by any supplier.
Its ideal product certificate is:
- CE Certificate
- ISO 9921 certificate.
- Data report sheets of fire-resistive, soundproof, heatproof, and eco-friendly test.
These certificates present the annual parameters that were taken during their manufacturing.
These certificates help the customer to understand the variety of panels and the selection of the panel for their building.
How to Clean EPS Cement Sandwich Panel?
Scrub yourEPS Cement Sandwich Panel thoroughly with a hard brush or a push broom dipped in the mixture. If you’re using colored concrete or light cement, test a small area first.