EPS Wall Panel Supplier

Sunnyda-An Ultimate Buying Guide of EPS Wall Panel.

It is obvious that you will need wall panels, whether you’re constructing a cottage, a shopping mall, or a school. Right?

With the passage of time, the use of wall panels is increasing, and this way, EPS Wall Panel has become much more famous due to a variety of valuable; these traits and functional features.

But, many times, users get confused about the hype of EPS Wall Panel, and they wonder about its popularity. Meanwhile, many people wonder why it is considered the most practical and reliable from all other panels of the market.

Therefore, we are going to elaborate on everything on the EPS wall Panel: its material, functions, uses, advantages, applications, and so on.

Let’s begin!

1.What is an EPS Wall Panel?
2.What are the Exclusive Features of the EPS Wall Panel?
3.What are the Specifications of an EPS Wall Panel?
4.What is an EPS Wall Panel Made of?
5.What are the Reasons to Choose the EPS Panel?
6.Why is the EPS Wall Panel so Popular in the Construction Industry?
7.What are Applications of Installing EPS Wall Panel?
8.What are the Benefits of an EPS Wall Panel?
9.How is the EPS Panel a Technologically Superior Alternative to Traditional Brick Masonry?
10.What are the Crucial Installation Instructions for your EPS Wall Panel?
11.How to get EPS Wall Panel Assembled?
12.What the Major Mistakes User Commit For Cleaning the EPS Wall Panel?
13.Is the EPS Wall Panel Eco-Friendly?
14.What are the Maintenance Suggestions for your EPS Wall Panel?
15.How can you Reduce the Maintenance Issues of your EPS Wall Panel?
16.Why do you Require an EPS Wall Panel?
17.What are Interesting Facts about the EPS Wall Panel?
18.What are the Handling Tips of EPS Wall Panel?
19.Is EPS Wall Panel Soundproof?
20.Conclusion

What is an EPS Wall Panel?

EPS Wall Panel is a lightweight, newly introduced, and energy-saving material. It is highly durable and offers additional benefits to enclose a particular area.

This wall construction material has drastically replaced the traditional block masonry process due to its budget-friendly nature.

It saves the laborer’s energy and effort at the construction time; moreover, it is a dry construction process that protects from construction mess.

Typically, it uses expanded polystyrene foam as its central material, while cement fiber serves as its face material. From inside, it is filled with laborers’ cement- sometimes, the formation of material is a bit changed.

In addition, this composite wall panel is quick and easy to install; you do not need to exert any extra effort or time during its construction.

It uses the smaller area of your floor and effectively increases the usable space available.

The best part about this wondrous creation is its superior quality in comparison with competitors. It is sound-proof, moisture-proof, and fire-resistant in nature. Moreover, this heavy-duty wall panel is designed for seismic activities.

Despite these tons of benefits, you will find it safe to use and affordable to buy.

What are the Exclusive Features of the EPS Wall Panel?

Heat Preservation

Due to its non-combustible composition, this convenient construction panel operates admirably under fire for more than four hours. It can even function while containing the fire, smoke, and poison gas within the fire area. In addition, however, it can prevent the spread of fire.

Just like most wall materials, it is made of an environmentally friendly and energy-efficient heat insulating material.

It can maintain the indoor temperature consistently and makes the environment much more comfortable with its heat insulation and preservation function.

Hanging the Loads Plus Stick-Ability

The wall material board can be hammered into, or an extension bolt can be inserted to hang big loads.

Its hanging strength at a single place exceeds 50 kg. This is because of its smooth and ash-free surface. You may also cover the board with ceramic tile, wall art, paint, wooden panel, or other material.

Increased Usable Area

Compared to standard block/brick, the board’s thickness of 100mm helps save the building area.

What are the Specifications of an EPS Wall Panel?

Well, there are so many specifications of the EPS Wall Panel that are written as follows:

• Thickness: 50mm, 60mm, 75mm, 100mm, 120mm, 150mm, 180m, 200mm

• Width: Wall-1200mm (effective 1150mm), 1000mm (effective 950mm), Roof- 1000mm (effective 980)

• Length: no limited, recommend less than 11.85m fit for 40HQ

• Steel thickness:4-0.8mm

• EPS density: 12-20 kg/m3

• Surface: Wall flat or groove, roof corrugated

• Joint: Tongue and groove

• Color: Any RAL color

What is an EPS Wall Panel Made of?

An EPS Wall Panel is a product that is primarily made up of two metal or polymer composite skins.

The core material of this wall panel varies, but some common materials that are used for this purpose are:

• Expanded polystyrene (EPS)

• Mineral wool

• Rigid polyurethane (PUR)

• Polyisocyanurate (PIR)

These materials together optimize the performance and strength of the wall panel.

What are the Reasons to Choose the EPS Panel?

EPS Wall Panel can facilitate you in ample ways. Honestly, investing in this process is entirely safe and long-lasting. The following are the reasons that will don’t let you miss this wall building process:

Saves Time

Whether you use this construction material at your home or office, you will find it quicker than others.

For instance, if you compare the double brick wall and EPS Wall Panel or EPS Sandwich Wall Panel, you will observe that EPS Wall Panel is quick in its action.

Furthermore, you do not need to hire a long list of laborers for this uncomplicated construction process. It is because a professional team of skillful laborers can quickly complete all steps of this technique.

Economical

This material facilitates a quick construction process. At the same time, it is economical as its raw materials are relatively low in cost.

Unlike other wall building processes, this panel needs fewer laborers; hence, you do not need to spend a heavy amount on their wages.

Saves Space

One more factor that will convince you is the space-saving technique of this panel. During construction, this panel doesn’t cover a significant space on the floor. In this way, it makes a lot of the area of the floor free.

On the other hand, any random wall construction material can utilize a massive area.  It further consumes a lot of the available material of your home or workplace in the process.

Multiple Colors

Aesthetics are becoming increasingly important. In addition to the core functionality of the industrial structures, the appearance now matters the most.  Whether it’s a warehouse, office, manufacturing plant, store, or vehicle showroom, one must use a durable construction material.

Various carefully chosen designs can be freely connected to produce stunning outcomes. These draw attention and highlight the sort of business with the help of a traditional or a trendy design.

Versatility

Hundreds of structures made of EPS Wall Panel can be seen all over Europe: industrial sector, homes, factories, offices, and whatnot.

This hassle-free panel comes in wall and roof variants and is commonly used in the following structures:

• Warehouses and Logistics hubs

• production facilities

• Workshops

• Car showrooms

• Sports and recreational facilities (swimming pools, arenas, and halls)

• Cold stores and freezers

Why is the EPS Wall Panel so Popular in the Construction Industry?

Several reasons contribute to making EPS Wall Panel a popular choice in the entire construction industry.

The lightweight concrete of the EPS Wall Panel makes it popular because it is made by incorporating light particles (vermiculite, pumice, clay) into the concrete mix or an air-entraining agent.

Moreover, the durable and strong nature makes it part of every construction industry; both the production and consumption of the Wall Panel are exceedingly high.

The recycled nature, soundproof ability, low heat conductivity, high quality, and withstand ability make it a leading part of the construction industry.

What are Applications of Installing EPS Wall Panel?

It is not hard to install EPS Wall Panel, it will take your least time and effort.

You will see your big project of fixing EPS Wall Panel will be completed in the shortest time than you ever imagined.

There are simple steps to install this versatile panel:

• Take EPS Wall Panel to the construction site, where you want to install it.

• Unload them.

• Remove the protective film.

• Attach the sealing tape.

• Install on the wall you want.

• Tap the EPS Wall Panel tightly and forcefully to fix the wall.

• Do masking on every edge and corner, joint, plinth, etc.

What are the Benefits of an EPS Wall Panel?

EPS Wall Panel helps to upgrade the ancient construction methods given the undermentioned advantages.

Eco-friendly, Green Product

There is no harmful material used in the EPS Wall Panel production, so it is environmental-friendly, user-friendly, and sustainable.

In addition, it helps to lessen down the carbon dioxide produced in the building. Consequently, it is a green product.

Fast and Proficient Construction

During the construction, entirely dry work is used as the wall material that saves you, the construction site, and laborers from the mess. Hence, it is a form of fabricated construction.

You do not need to do plaster on the EPS Wall Panel because it already has fine finishing.

It lessens the construction period, refines the construction investment, and enhances the construction development 20 times better than the bricks/blocks masonry.

Lightweight and Economical

The wallboard is prepared with a very lightweight core material. Therefore, it is entirely a light weighted structure. As a result, it has a very economical design as it weighs just 1/5th of a typical 113mm thick brick wall.

Ultimately, it shrinks the size of the structural members and foundations. It also reduces the construction expense as there is no need to hire laborers to lift heavyweights.

Fireproof

This wall panel is flameproof as the material used in its preparation is completely non-inflammable. It has fire-resistant characteristics at an excellent level. It helps stop the fire from dispersion because it can restrain the fire, smoke, and toxic gases encompassing the fire zone. It is capable of conducting decently under fire for more than four hours.

Heat Sustainability

Energy-efficient and thermal insulation materials are used in the preparation of this wall material. Therefore, it is ecological.

Moreover, it helps keep the room temperature safe as it owes a good thermal protection and conservation influence. Eventually, there is no risk or danger.

Sound Insulation

EPS Wall Panel holds the ability of noise isolation, noise immersion, and noise reduction. Compared to the ancient masonry walls, this 100mm thick panel wall delivers sound isolation of up to 42dm. It is supposed to be at an outstanding level.

Hanging Loads and Stick-Ability

It can be hooked right into the wall material board, or heavy loads can be hung onto the installed molly bolts.

You can hang up to 50 kg weight on its hooks. Ceramic tiles, wallpaper, paint, wood panels have the property of being ash-free. So, they are used to cover the exterior of the board.

Moisture-Proof and Waterproof

You can use EPS Wall Panel even in areas where there is humidity, like kitchen, bathroom, and undercrofts, etc.

Besides being lightweight, these walls are water-resistant and moisture-proof. This makes you feel pleasant when water does not leave any effect on your walls.

Anti-Pressure, Anti-Earthquake, Anti-Impact

EPS Wall Panel is also proposed for tectonic resistant construction. It is available competently in lightweight, tongue, and groove joints.

In addition, its earthquake resistance makes you feel more comfortable and sheltered.

How is the EPS Wall Panel a Technologically Superior Alternative to Traditional Brick Masonry?

These environment-friendly panels are popular for a variety of reasons, the most important of which is cost.

Sandwich panels outperform traditional building technologies based on stone walls in three significant areas compared to frame or stud partition technology (frames lined with EPS Wall Panel).

Direct Costs

Building a structure in either technique necessitates similar levels of capital expenditure. The expenses of construction material, labor, and shipment are all included in this comparison.

Construction Time

A classic masonry-based structure could take 6 to 7 months to complete. A stud partitioned building of the same volume takes only one month to complete. Construction time is crucial to the company’s success. The faster an industrial building or warehouse is put to use, the faster a return on investment can be realized.

Construction Processes

Construction standards might be crucial for a building project in particular industries. For example, the construction of stud partitions is a ‘dry procedure,’ meaning that no water is required for the materials.

A dry technique merely necessitates the assembly of the structure and screws to secure the cladding (in this case, the EPS Wall Panel).

What are the Crucial Installation Instructions for your EPS Wall Panel?

When installing this easy-to-install panel, use cautions:

• Examine the individual panels both before and after they are installed. Many times it becomes challenging to find any flaw in the reviewed Foam Sandwich Wall Panel but you need to figure it out smartly.

• Any EPS Wall Panel faults should be reported to the manufacturer right away. Installing defective or damaged panels is not a good idea.

• These panels are simple and quick to put together. From experts’ experience, a skilled construction crew can install 600 m2 of these green panels in around 8 hours. Thus, hiring a wide crew for installation is not wise.

How to get EPS Wall Panel Assembled?

The assembling of this EPS Wall Panel must be done or supervised by someone familiar with it for many decades.

The steps to assemble EPS Wall Panel on wall and roof are as follow:

• The building supplies are supplied to the job site first. EPS Wall Panel, sub-frame components (cold-formed shapes), and accessories are also carried along. It also includes some other items: fasteners flashing, gaskets, seals, etc.).

• Construction handling equipment unloads the items provided by the carrier.

• Then there is a need to handle the big roll of the EPS Wall Panel carefully.

• While assembling, you need to be careful that the EPS Wall Panel is perfectly pressed on the wall.

• Ensure the utmost fasteners and tightness.

• If you haven’t used the fastener at some places, make sure that you are sealing it appropriately.

At the time of assembling, sealing every coroner is essential.

What are the Major Mistakes to Avoid While Cleaning EPS Wall Panel

If your EPS Wall Panel remains span-new and contemporary, removing the dust, stains, dirt, and harsh materials from the surface is not a hassle.

So, don’t forget the following points while washing or cleaning this fantastic Wall Panel.

Scratchy Cleaning Tools

To negate the scrapes and scratches on the exterior of the EPS Wall Panel, always clean with a soft hand. In particular, zinc, stainless steel, and titanium are used for finishing purposes.

Still, in contrast, specific panels are extra vulnerable, so you need to be conscious while cleaning them.

You are suggested to use a brush or a soft sponge for this task. With spotless cotton fabric and clean water, scrub the surface softly.

Never scrub the equivalent portion continuously for a long time if any spot or mark is resolute. Equally, rub down the surface to remove the stain. Rinse down the area using water and white spirits if you find any oil or grease stains.

Consequently, never use harsh or brutal tools to wash the panel. Instead, go for a soft and cotton material.

Extreme Cleaning and Steaming

The extreme cleaning can potentially damage the finishing of the wall. Instead, you can use a soft compound to clean the surface for extracting dirt or dust.

You may use mild water and a gentle concentrated solution to wash the EPS Wall Panel. However, do not forget to keep it away from suspensions or mixtures. You can use water to rinse thoroughly.

Excessive cleaning can drastically harm this panel. Therefore, negate such materials and avoid steaming your wall panel regularly.

Is the EPS Wall Panel Eco-Friendly?

This panel is, indeed, environmentally friendly. It actively contributes to a better environment throughout the building’s operating life cycle.

Furthermore, it provides significant environmental benefits by reducing energy consumption and greenhouse gas emissions. It is thus well adapted to environmentally friendly new construction projects.

It’s simple to work with, safe, and non-hazardous. In addition, it has consistent mechanical and insulating properties for the life of the building in which it’s installed.

At any point in its life cycle, EPS Wall Panel does not contain or employ any ozone-depleting chemicals.

It has great eco-credentials at every point of its life cycle, from production to application to recycling and final disposal.

Besides that, every step of the manufacturing process adheres to the most recent international environmental requirements.

What are the Maintenance Suggestions for your EPS Wall Panel?

The overall condition and functionality of the panels and other structural components must be checked at least once a year.

The service life of the panels is extended when they are inspected regularly. During yearly inspections, pay special attention to areas where dirt and moisture collect.

When it’s time to replace the EPS Wall Panel or any other structural component, you’ll need to use the right products. The maintenance work of these panels is performed on the structures and must be documented.

The Following Credentials must be Noted:

• The objective of maintenance work,

• Measurements taken,

• The date,

• The person who conducted the work, and

• The supplies and materials utilized

How can you Reduce the Maintenance Issues of your EPS Wall Panel?

Some things that can be applied to reduce the maintenance issues of these panels are written below:

• Processes that could cause a fire should be kept well away from this type of construction panel.

• Stacking flammable materials close to the surface of the EPS Wall Panel is not a good idea. For example, pallets made of wood or plastic should not be stacked too close to combustible sandwich panels. A 10-meter distance is advised.

• Unless the EPS Wall Panel system can be identified as having at least 60 minutes of fire resistance, forklift truck battery charging should be positioned far away from it.

• All heating and cooking equipment should have automatic fire suppression systems that are appropriate for the procedure.

• Hot gas extraction flues should not flow through these combustible panels unless they are suitably protected.

• Service penetrations through them should be avoided as much as feasible. If this isn’t practical, any spaces should be adequately sealed to prevent fires.

• Metal conduits should always be used to encase electrical lines running through these construction panels.

• Electrical equipment close to these panels should be inspected and tested at least once a year.

• Items should not be attached to them. If this is not possible, care should be taken to avoid leaving the core exposed or damaged.

Why do you Require an EPS Wall Panel?

EPS Wall Panel is a type of lightweight energy-saving wall material. It consists of a face panel made of cement fiberboard and a core made of expanded polystyrene (EPS Wall Panel) foam particles.

Due to its dry building procedure and energy-saving properties, this new product has replaced traditional brick/block masonry in partition walls.

The installation of composite wall panels is simple and thus, minimizes construction time and effort.

They take up less room, resulting in more usable floor space. This, in turn, leads to cost savings in the longer run. In addition, they’re fire-resistant, sound-proof, water- and moisture-proof, and constructed to endure earthquakes.

What are Interesting Facts about the EPS Wall Panel?

EPS Wall Panel is made of polystyrene. There are many exciting facts about polystyrene. Some of them are:

• EPS Wall Panel is made mainly by the air.

• It is reusable and recyclable.

• It is eco-friendly.

• EPS Wall Panel saves time and energy

• It is prompt to install.

• Its polystyrene has two types of forms; extruded and expanded.

What are the Handling Tips of EPS Wall Panel?

Receiving the Shipment

Crosscheck the supplied items against the Shipper as soon as the insulated metal panels and accessories arrive. The purpose of cross-checking is to find if there is any issue in the shipment.

The shipping company is responsible for ensuring that the material arrives in good condition. Thereby, any discrepancy, shortfall, or damage must be noted on the Bill of Lading as soon as possible.

You can segregate the damaged materials if you find any damage in shipping. Do remember Freight claims are managed by the shipping firm directly.

Unloading the Materials

Unloading insulated metal panels should be done with caution. Unloading the boards is possible using a forklift, crane, or by hand.

Unload the bundles one at a time with a forklift. To protect against damage, hard surfaces like the forklift mast should be cushioned.

If unloading 2”, 2.5” & 3” panel bundles longer than 36′ or 4”, 5” & 6” panel bundles greater than 48′, use two forklifts.

Make sure the forks are as far apart as possible (5 feet at the very least). On smaller projects, hand unloading is appropriate.

Material Movement

When moving the insulated panels, use caution. Handle this wall panel in a way that will not cause the product to bend, dent, scratch, or otherwise be damaged.

Improper handling can put workers in danger and cause damage to the EPS Wall Panel and surrounding materials.

The installer must guarantee that the Panel is lifted and installed safely and securely. When removing this Panel from a bundle, always lift it rather than dragging it. Only the bottom face of the panel should be raised.

Installation

When installing the insulated panels, use caution. Examine the individual panels both before and after they are installed. You might not be able to observe the damage until a panel is placed. Considering this, it’s critical to inspect each previously placed panel before installing the next one. Thanks to the interlocking side-joint.

Also, any panel should be reported to the manufacturer at a distance. Finally, do not install defective or damaged panels in any case.

Is EPS Wall Panel Soundproof?

Yes, soundproofing is a feature of the EPS Wall Panel. Sound insulation is essential for minimizing the negative impacts of noise on humans. It blocks undesired noises and reduces the spread of noise from noisy places.

Acoustic EPS Wall Panel used on the roof and walls boost productivity by producing healthy and comfortable areas free of noise.

It further prevents workplace accidents with their mineral wool insulation core and perforated sheet metal surface. All in all, it gives them their sound insulation features.

Conclusions

Before installing EPS Wall Panel, you should properly be aware of its material, quality, versatility, and uniqueness; so you may not buy wrong or low-quality products.

Moreover, you should also have an idea of how to install it, clean it, and maintain it. You cannot show any negligence or carelessness at the time of handling your EPS Wall Panel because your mishandling can impact its life.

Buying and installing EPS Wall Panel is a great pleasure, but beyond it is its maintenance. Hence, you don’t need to compromise on it if you find any problem because a little delay can create a massive issue.

In a nutshell, it is immense to install an elegant and jaw-dropping EPS Wall Panel at your home and workplace.

FAQs of EPS Wall Panel.

Where can we use the EPS Wall Panel?

These are commonly used in industrial units, commercial buildings, cold storage facilities, residential structures, power plants, and agricultural and husbandry structures.

How is EPS Wall Panel Energy-Saving?

EPS Smart Panel is a lightweight and energy-saving solution that is simple to install; it saves time and effort during construction.

Above all, it is not made up of expensive material but durable and energy-saving.

Does EPS Wall Panel Come in Colors and Styles?

Yes, it not only works as a wall protector but also as walls-decorative. It comes in different colors and styles. You can choose according to your choice.

Is the EPS Wall Panel Worth the Money?

Absolutely yes, this Panel is worth the money. Because it provides so many advantages and is also very reliable, that’s why it is a better thing on which your money can be invested.

What do you think is the EPS Wall Panel for a Certain environment?

You can use EPS Panel 24/7; the changing environment doesn’t harm it. It can easily tolerate climate change.

Can EPS Wall Panel Handle Damages?

EPS Wall Panel is durable; it neither rips nor falls easily; its sturdy construction makes it long-lasting.

How to Protect EPS Wall Panel from the Intensity of the Weather?

The EPS Wall Panel doesn’t get affected by an intense environment, yet you need to clean it every day and if you find any little damage, get it fixed there.

Can EPS Wall Panel Save Space?

Yes, it can save the place of your home as it doesn’t take a wide space on the floor but a little one. In this way, it is famous as a space-saver.