Industrial Steel Structures Supplier

Ultimate Guide for Sunnyda Industrial Steel Structures

Sunnyda steel structures mainly for industrial applications are made of strong steel. The materials used in development are all certified to quality and safety standards. If you want a great solution for your next project, then keep on reading.

Sunnyda industrial steel structures are designed for building industrial spaces. It has multiple applications in the construction industry, but also in-demand in other fields. One factor is structural stability and strength. Because of its long use term, steel structure could serve buildings well.

Are you having a big or small construction building on special projects? Worry no more. Sunnyda will help you get a building system that is right for you.

Now, let’s talk about structure advantage. Sunnyda industrial steel structures have the highest impact on toughness, strength, stability, and durability. Also has good waterproof and flame resistance.

It can be installed and erected fast and easily. There are more great features steel structure has. Sunnyda also fabricates it to reach ideal properties.

Our industrial steel structures require cheaper to lower maintenance costs. You can also benefit from economical transportation and handling. Moreover, if you want to meet your unique project specifications, we have experienced engineers to design a suitable and practical pattern.

Sunnyda has an expert technical team to ensure yours customize service met. Each and every steel structure is tested on various building parameters. The industrial steel structures can be included with decoration panels, cover channels, and full sets of accessories.

We pay attention to every step of about steel structure production process. The manufacturing process is stringent, according to national and international safety standards.

Finding a reliable manufacturer for your project is truly essential. Sunnyda as an experienced manufacturer and supplier, provide a reasonable price on all of our products. But the price varies according to steel structure quantity. No matter what your project is, we are always ready to help you, in terms of saving labor cost, equipment, and material cost.

Over 20 years of experience, Sunnyda has been exporting products around the world. We can support your large plant construction by providing a one-stop solution.

Our factory has been certified to ISO9001 Quality Management System. Sunnyda already serves various industries including food, chemical, automotive, manufacturing, and many others.

Sunnyda has the capability to provide the best solution for your challenges. Competitive price products, quickest delivery, and guaranteed-quality steel structure and service.

Send us your detailed requirements today so we can see how we can help.

Industrial Steel Structures

Table of Contents

Introduction
Q1: What Are Industrial Steel Structures?
Q2: What Are The Applications Of Industrial Steel Structures?
Q3: What Are The Benefits Of Industrial Steel Structures?
Q4: What Are The Types Of Industrial Steel Structures?
Q5: Does Manufacturer Provide Industrial Steel Structures Design?
Q6: What Are The Manufacturing Process Of Industrial Steel Structures?
Q7: What Are The Specifications Of Industrial Steel Structures?
Q8: Does Manufacturer Offer Industrial Steel Structures Customization?
Q9: Does Manufacturer Provide Heavy-duty Industrial Steel Structures?
Q10: Can A Mezzanine Or A Steel Structure Platform Be Enclosed In Industrial Steel Structures?
Q11: Are Industrial Steel Structures Economic Than Those Built From Concrete?
Q12: How Long Can Industrial Steel Structures Span?
Q13: What Is The Distance Between The Wall Studs in Industrial Steel Structures?
Q14: How Long Do Industrial Steel Structures Last?
Q15: Are Industrial Steel Structures Corrosion Resistant?
Q16: Are Industrial Steel Structures Easy To Install?
Q17: Does Manufacturer Provide Foundation Analysis And Design For Industrial Steel Structures Foundation?
Q18: What Type Of Foundation Or Footing Is Required For Industrial Steel Structures?
Q19: Are Industrial Steel Structures Complies To International Building Code?
Q20: Is Planning Permission Required To Build Industrial Steel Structures?
Q21: What Are The Standards that Governs Industrial Steel Structures Manufacturing?
Q22: What Covers The Warranty Of Industrial Steel Structures?
Q23: Where Do You Deliver Industrial Steel Structures?
Q24: How Long Does It Take To Deliver Industrial Steel Structures?
Q25: How Much Do Industrial Steel Structures Cost?
Q26: Why Choose Our Industrial Steel Structures?
Q27: Contact Us Today For A Free Quote or Consultation!

Introduction

This guide is intended to answer common questions related to industrial steel structures applications, benefits, types, specifications, standards, customization options, and more. If your question is not answered here, please contact us.

Q1: What Are Industrial Steel Structures?

Industrial Steel Structures are prefabricated metal buildings that are designed and engineered to fit industrial projects functional and aesthetic requirements, they are designed and fabricated off-site in factory and delivered ready to the project job site to be assembled easily. Industrial steel structures are made mainly from high strength to weight ratio structural steel components that includes premium quality beams, columns, roof trusses, steel frames, bars, girders, plates and metal roofing system, this make it ideal to carry heavy loads of industrial applications such as manufacturing facilities, warehouses, and industrial plants.

Industrial steel structures can be customized to fit exactly any industrial building requirements and can include mezzanines, cat walks, stairs, crane systems, industrial lightning, HVAC systems and more features.

Q2: What Are The Applications Of Industrial Steel Structures?

Industrial steel structures are the best choice for any manufacturing, fabricating, processing, warehousing or storing application. They are very versatile and can be designed to fit any industrial project design, specifications, size or type. Industrial steel structures have many applications across a wide range of industries including:

Factories

Industrial steel structures are the most preferred for factory buildings, they are widely used in industrial estates, production facilities, process plants, heavy industrial plant, cement & Aggregate, workshops, garage etc. They are designed to offer high strength, durability, and large span; they are cost-effective and light weight and can include a single storey or multi storey building. s

Distribution centers

Industrial steel structures are ideal for distribution centers, fulfillment centers, sortation centers, they are cost-effective, easy to maintain and fire-resistant, this characteristics made it extremely important for distribution center applications. They are designed to provide a clear span with minimum columns, open space and high ceilings which is essential to facilitate storing and redistributing products in the most efficient manner to retailers or directly to customers.

Storage Warehouses

Using pre-engineered industrial steel structures for warehousing and storage of goods, materials, inventory, automobiles, and heavy equipments has several advantages; it can withstand the toughest environmental conditions and keep stocks well protected and preserved from any deterioration in quality, damage and spoilage. Industrial steel structures space is rationally designed to provide a place for loading, unloading, packaging and labeling, etc.

Cold Storage Facilities

Cold storage facilities are intended for the cold storage of perishable food products that must be kept frozen or refrigerated at 40 °F or below, industrial steel structures can be designed and fabricated to offer the right energy efficient environmental conditions required for the cold storage, the best insulation solutions can be used to provide superior thermal performance and HVAC system can be incorporated to ensure the exact temperature requirements. Cold storage steel structures are spacious and easy to clean and maintain.

Mining

Most of the mining infrastructures are created using industrial steel structures, they are ideal for fluidized bed boilers, mining screens, railway lines, workshops, mining camp, administrative offices, ladders and staircases. Industrial steel structures used in the mining industry are made from high quality galvanized steel that can resist to mining sites harsh environments and ensures durability even in the most corrosive mining locations.

Oil & Gas

There are numerous benefits of using industrial steel structures for oil and gas applications, they are often used as the main structure in the refinery infrastructure, oil extraction, storage of oil, blending facilities, well pads, etc. Industrial steel structures are particularly important to the gas industry; they form the fundamental facilities for natural gas storage, support for gas slug catchers, gas compressor station, pipelines, dehydration processing plant, and more. Industrial steel structures can be designed to suit exact specifications of specific oil and gas structure, while high tensile strength structural steel, steel tubes and steel plates are used to offer fortified steel structures that are highly durable, free of maintenance and resistant to fire and explosion.

Energy

Industrial steel structures can be designed and engineered to fit all energy sector structural applications such as pipelines, pipe racks, wind turbines, electromagnets, transformer cores, wind power, nuclear power, electric power, transmission towers, thermal power plants, etc.

Q3: What Are The Benefits Of Industrial Steel Structures?

There are a number of reasons that makes industrial steel structures the best choice for all industrial buildings; below we have summarized top benefits of industrial steel structures:

Durability

Industrial steel structures are designed and fabricated to provide long-term durability and excellent service life; most industrial steel buildings can last anywhere from 85 to 100 years and more. They are made from the most recognized steel that can endure heavy structural loads such as abrasion, compression, tension, impacts, stress and vibration of specific applications. Industrial steel structures are also protected against corrosion and can resist to extreme natural events such as seismic activities, strong wind, hurricanes, heavy snow, etc.

Cost-Effective

Choosing industrial steel structures for your next building project can provide a potential savings on construction materials and labor costs, the high quality materials used provide long term durability and reduce long-term costs of maintenance. Industrial steel structures provides more control over the project’s time flow, all components are fabricated in factory and delivered ready for on-site erection, also, the column-free internal spaces design of offers more cost saving on substructures.

Industrial steel structures have a high strength to weight ratio, this reduce foundation costs significantly. The combination of cost saving, faster delivery and installation, speed up the construction process while it enable realizing a faster return on investment.

Design versatility

The versatility of steel gives designers more freedom to realize the most innovative industrial steel structures design; structural steel components can be easily molded into any form and produced to the most exacting specifications. Industrial steel structures can span very large column-free areas with the minimum of materials, this allows to create more functional space.

Adaptability

One of the biggest advantages offered by industrial steel structures is their excellent adaptability, they can be adapted to meets the needs of different industrial business expansion or relocation future plans, they, can be easily extended horizontally or vertically.

Less Maintenance

Compared to traditional construction methods, industrial steel structures are durable and require less maintenance. Because steel is inorganic, it offers many advantages over using organic building materials like wood frames; this makes industrial steel structures unreceptive to rust, mildew, mold, termites, bugs, fungi or any other pest infestation. All industrial steel structure components are fabricated using high precision, and high-quality waterproofing materials that eliminate water leakage, while, all structural steel surfaces are protected against corrosion using zinc protective coating, galvanization, primer, etc.

Environmental benefits

Steel used in industrial steel structures can be fully recycled or repeatedly reused, this helps conserve natural resources and reduce adverse environmental effects. When compared with concrete/cement based materials and wood which are single-use materials and after its life service it end up at landfill, steel remain the most environmentally friendly building material in the world. When it comes to energy efficiency, industrial steel structures are the most economic choice to lower the energy cost, solar panels can be installed in the building roof, while the most sustainable green building material are used to save environment.

Q4: What Are The Types Of Industrial Steel Structures?

Industrial Steel structures are available in Cold Rolled and Hot Rolled Steel, a variety of types is provided to meet project’s requirements including the following:

Light Industrial Steel Structures

This type of industrial steel structures is ideal for warehouses, production halls, storage facilities, workshops, garages, auto service halls, sheds and other industrial applications that require cost-effective, durable and stable buildings with a large free spans, easy erection and maintenance free. High strength light steel profiles of 290 mm wide and 3,5 mm thickness and high quality materials can be used.

Heavy Industrial Steel Structures

The heavy industrial steel structures are used mainly for large and/or complex building projects such as heavy industrial complexes, heavy manufacturing and processing plants, power generation, oil and gas plants, etc. They are carefully designed to carry extreme loads and provide full rigidity; high strength steel grades are used to build the most reliable heavy industrial steel structures in all sizes and shapes.

Industrial Steel Structures With Crane Systems

Overhead crane system can be designed to fit exactly the crane load capacity and runway length specifications, a wide range of top running runway, under hung crane runway systems can be provided. All types of platforms, catwalks, silos accessories, structure braces, railings, safety guards can be designed and fabricated to suit different industrial applications

Q5: Does Manufacturer Provide Industrial Steel Structures Design?

Practical industrial steel structures can be designed to suit customers’ functional and aesthetic requirements, sturdy steel and materials are used to withstand heavy industrial applications load and protect the whole building asset from extreme environmental conditions. Working stress design (WSD) factors are analyzed to ensure high bending strength; high flexural strength and load carrying capacity. The most advanced design software is used as follow:

STAAD.Pro for modeling and analysis,

AutoCAD for drafting

Tekla BIM for 3D software modeling.

A wide range of functional and attractive design and finishing can be provided in an array of material standards and colors.

Q6: What Are The Manufacturing Process Of Industrial Steel Structures?

Industrial steel structures are produced and fabricated offsite within a controlled manufacturing environment as per the approved shop drawings and the assembly identification procedure. Structural steel passes through the following processes:

• Concept Design, Detailed Design and Pre-Erection.

• Surface cleaning.

• Cutting, machining, bending, and joining.

• Fitting, Fastening (bolting, riveting and welding).

• Finishing work.

• Surface treatment.

To ensure the highest degree of accuracy and quality standards, all structural steelwork processes undergo a series of testing, quality control and inspections.

Q7: What Are The Specifications Of Industrial Steel Structures?

Industrial steel structures can be designed and fabricated to fit the needs of different industrial projects specifications in design, complexity, size, steel grades, materials and more. Industrial steel structures are available in the following specifications and can be custom-made according to project requirements:

Building Types: Pre-engineered industrial steel structures.

Building Dimensions

Height: up to 40’ and above.

Clear span: up to 300’ widths and up to 480’ widths with minimal interior load-bearing center columns.

Structure

Steel frame: Cold Rolled or Hot Rolled structural steelwork (H Beam, C, Z sections, I-beam, HSS, Channels, Steel Plate, Angle Steel, etc.).

Hot-dip galvanized, Epoxy Rich Zinc Primer, Shot Blasted and Painted with protective finish.

26 and 29 gauge steel are used.

Welded or bolted connections can be provided.

Portal frame is available in single slopes, double slope, multi-span with multi-gable roof, multi-span with the single slope and multi-span with double-gable roof.

Wall and roof system is made from corrugated steel plate or sandwich panel (glass/rock, wool/PU, EPS/fiber).

Color Steel Sheet.

Seismic Category

Earthquake magnitude: 8.0 and greater.

Wind Load: 150 pdf

Code: International Building Codes 2012

Q8: Does Manufacturer Offer Industrial Steel Structures Customization?

Industrial steel structures can be completely customized to best suit projects functional and aesthetic needs in a timely and cost-effective manner, a variety of customization options can be provided as follow:

Custom Frame Options

A variety of custom framing options are manufactured to ensure design flexibility and offer a wide span industrial steel structures, different types of steel framing can be provided to support multiple applications including Clear Span Frame, Single-Slope Frame, Truss Frame, Modular Frame, Tapered Beam-rigid Frame, Lean-to and more.

Industrial Panels

Premium metal wall panels are used for industrial building siding, they are available in different profiles and colors choices to provide an aesthetically pleasing appearance to the interior and exterior of the industrial building; they are virtually maintenance free and offer superior performance in almost any weather conditions. They are light in weight and easy to install, they can be used for wall panels, roofs and ceilings. Moreover, high-quality insulated metal panels can be provided to suit any industrial building needs.

Insulation

The highest R-value and fire-rated insulation systems such as fiber glass insulation and radiant insulation can be used to respond efficiently to job site climate conditions. Insulation is ideal to industrial steel structures because it can control noise and vibration, prevents condensation, eliminate corrosion on cold surfaces, increase fire protection and reduce energy cost.

Paint

An extensive selection of paint colors can be applied to the exterior wall and roof panels as per customers choice, high performance silicone polyester paint, epoxy steel coatings, polyurethane steel coatings, zinc coatings are used to ensure durability, and excellent protection against corrosion and UV radiation. All paints applied to industrial steel structures are backed by industry-leading warranties.

Doors and windows

A comprehensive selection of industrial doors can be designed and manufactured to cater almost all industrial steel structures needs including Roll-Up Doors, Walk Doors, Overhead Doors, Automatic Doors, Insulated Overhead Doors, etc. Windows can be made from aluminum alloy or durable steel frame.

Industrial Support Systems

A wide range of industrial steel systems can be provided including mezzanines floor, pipe rack, equipment platforms, work platforms, steel towers, storage platforms, pipe racks, catwalks and crossover bridges.

Other Customization Options

A comprehensive selection of Skylights, Trim, Vents, Gutters & Downspouts are available in high quality standards.

Q9: Does Manufacturer Provide Heavy-duty Industrial Steel Structures?

Yes, definitely. Fully integrated solutions can be offered to suit heavy duty industrial steel buildings, supporting towers, large industrial facilities, process plants and heavy equipment, catwalks, etc. High precision design and heavy duty solid and rigid steel frames and cladding of 20-26 gauge steel can be used.

Q10: Can A Mezzanine Or A Steel Structure Platform Be Enclosed In Industrial Steel Structures?

Yes, absolutely. Mezzanine floor can be incorporated in the design to increase floor space above ground and which can serve for storage, processing, packaging of goods, or as offices. Also, a variety of steel structure platforms, steel towers, pipe racks, heavy duty catwalks and crossover bridges can be designed and fabricated to suit specific industrial projects design, functions and logistics requirements.

Q11: Are Industrial Steel Structures Economic Than Those Built From Concrete?

Today industrial steel structures are gaining more popularity and exposure than other conventional building materials such as concrete; this is due to steel economic cost, durability, flexibility, easy erection and reduced construction time.

Q12: How Long Can Industrial Steel Structures Span?

The rigid steel framing used in industrial steel structures can span up to 480’ widths with minimum interior load-bearing columns, up to 40’ heights is provided. Industrial steel structures are designed to offer large interior, larger segments, and wider frame spacing. Various types of steel frame are provided including single-span system, multi-span system, double-span, monospan steel framing and custom-made steel frames.

Q13: What Is The Distance Between The Wall Studs in Industrial Steel Structures?

The distance between the wall stud centers is determined according to the gauge of steel used in the industrial steel stricture, for example 5′ centers are applied when using 26 gauge steel, while 2′ centers is applicable with 29 gauge steel.

Q14: How Long Do Industrial Steel Structures Last?

Industrial steel structures are designed and manufactured to retain their strength and stand for decade after decade. Most industrial steel structures can last anywhere from 85 to 100+ years.

Q15: Are Industrial Steel Structures Corrosion Resistant?

Yes, absolutely. The most effective galvanization methods and protective coating can be applied to structural steel surface to protect them against different types of corrosion including atmospheric corrosion that occurs when steel surface is exposed to water/oxygen, condensing water, rainwater or atmospheric pollutants. Industrial steel structures are also treated from environmental corrosion caused mainly from industrial chemicals, toxic emissions, off-gassing, temperature, etc.

Q16: Are Industrial Steel Structures Easy To Install?

Due to the accuracy and predictability of steel components, industrial steel structures are designed to be erected easily and quickly, cold rolled steel is more preferred than hot rolled steel because of its lighter weight and does not require heavy lifting equipment to be used during installation. All components are delivered ready for simple on-site erection. All industrial steel structures come with a CAD drawing, erection sequence diagrams; safe work method statement (SWMS), complete instructions and step-by-step assembly manual are provided.

Q17: Does Manufacturer Provide Foundation Analysis And Design For Industrial Steel Structures Foundation?

No. Manufacturer does not participate in any foundation analysis or design, whereas, complete advice can be provided for soil or concrete analysis based on conducted site geotechnical survey.

Q18: What Type Of Foundation Or Footing Is Required For Industrial Steel Structures?

Selecting the right type of foundation/footing is mainly dependant to the size, subsurface, soil profile and location of the industrial steel structure. However, industrial steel structures made from cold rolled steel, concrete footings or base floor layer need to be poured on installation time, while, hot rolled structures require a footing to be applied for each column base, the pad size is determined according to the size of the structure and after completion the floor should be poured with reinforced concrete.

Q19: Are Industrial Steel Structures Complies To International Building Code?

Yes, absolutely. Industrial steel structures are designed and manufactured in compliance with the International Building Codes (IBC) regulations that govern the design, fabrication, erection, materials quality, fire code and safety measures.

Q20: Is Planning Permission Required To Build Industrial Steel Structures?

Yes, industrial steel structures are permanent structures that require planning permission to be issued from local authority; we advise customers to enquire from local council’s planning department. All plans and drawings are provided by the manufacturer during the planning process.

Q21: What Are The Standards that Governs Industrial Steel Structures Manufacturing?

Industrial steel structures should be designed and manufactured to the highest standards and specifications as follow:

American National Standards Institute (ANSI)

ANSI/AISC 303-16

This standard sets the procedures and principles of design, construction and contract interpretation of industrial steel structures.

ANSI/AISC 341-16

Industrial steel structures shall comply with the AISC Seismic Provisions.

ANSI/AISC 360-16

AISC Specification for Structural Steel Buildings.

ASTM A36/A36M-14

Standard Specification for Carbon Structural Steel.

ASTM A6/A6M-14

Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling.

ASTM A53/A53M-12

Standard Specification for Pipe, Steel, Black and Hot Dipped, Zinc-Coated, Welded and Seamless.

ASTM A500/A500M-13

Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes.

ASTM A501/A501M-14

Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing.

British Standards (BS)

BS EN 1993:2006

This Eurocode specifies the general rules for the design of industrial steel structures, it specify the formula for the design by calculation methods (DBC) and for the design assisted by testing (DBT).

BS 5950:2000(1990)

Industrial steel structure steelwork should be designed as per the recommendations made for hot rolled steel sections, plates and hollow sections in buildings and allied structures.

ISO 9001:2000

All related structural steel components are manufactured under ISO 9001:2000 quality management controls system.

Q22: What Covers The Warranty Of Industrial Steel Structures?

Industrial steel structures shall be free of any defects in materials and workmanship within a limited warranty period of 50 years from the date of delivery, the best in the steel structures industry warranties are given as follow:

Pre-galvanized steel: 1 years.

Hot dip galvanized steel: 1 years.

Tubular Frame: 2 years rust through warranty (12 and 14 gauge frame).

Sheeting and Trim:2 years limited warranty on 26ga sheet metal panel, Galvalume panel or a life time warranty on painted panel.

Paint: 1 years.

All warranties apply to the original purchaser and are subject to the normal use and operation conditions mentioned in the purchase agreement.

Q23: Where Do You Deliver Industrial Steel Structures?

We deliver industrial steel structures anywhere in the world. We have a large network of business relationships with the World’s leading construction firms; we delivered successfully projects of all sizes to clients from more than 50 countries.

Q24: How Long Does It Take To Deliver Industrial Steel Structures?

Our industrial steel structures are typically delivered to your location within 4 to 5 weeks from the date of confirming the order. All the necessary installation components and hardware are provided.

Q25: How Much Do Industrial Steel Structures Cost?

The average cost of industrial steel structures ranges from $20 to $70 per square meter, if customization is included, this can cost up to $100 per square meter.

Q26: Why Choose Our Industrial Steel Structures?

At Sunnyda, we strive to achieve the best cost-effective and superior quality industrial steel structures to meet your exact requirement for any project size, from small, to medium and large scale projects. We provide one-stop solutions from concept, design, engineering, manufacturing, quality check, inspection process, delivery and after-sales service. We specialize in all types of industrial steel structures including factories buildings, warehouses, storage facilities, workshops, garages and all industrial steel structures related to energy mining, oil and gas industry.

At Sunnyda we build more than industrial steel structures, we build a relationship of trust with our customers. We have more than 20 years experience in designing, manufacturing and delivering the most robust industrial steel structures for all industrial applications. We work with clients from different business sectors; our portfolio comprises more than 5000 buildings that have been successfully delivered to different parts of the World.

Our drafters and engineers can design the most durable industrial steel structures to fit nearly any functional and aesthetic needs, we use the latest design software to offer our clients’ clear-span framing with no interior load bearing columns to meet interior layout needs. Precise computer-produced assembly and detail drawings for every part of the industrial steel structure are provided.

The most durable materials are used to ensure the longevity of every industrial steel structure we produce; all of our buildings are designed to to stand up harsh environmental conditions including high winds, heavy rain, snow and earthquakes. We offer energy efficient, low maintenance, pest resistant and fire proof industrial steel structures that save you money on upkeep.

We can customize standard and complex industrial steel structures, our customization options include a wide range of cold rolled and hot rolled rigid frame system, extensive rust-inhibiting coating and galvanization solutions are applied to ensure maximum protection against corrosion, high-performance wall and roof systems are used, insulated or pre-insulated wall system can be provided, a wide range of trim, vents, doors, windows, skylights, gutters & downspouts, cranes, equipment, accessories, paint colors and more are available.

Whatever is your industrial steel building design and specifications, Sunnyda team can flexibility design the most complex industrial steel structures. Our industrial steel structures are produced to meet the highest industry standards; our production system is recognized by the World’s first standardization bodies:

• CE Marking Certification
• ISO9001:2015 – Quality Management System.
• ISO14001:2015 – Environmental Management System.
• Bureau Veritas Certification.

Q27: Contact Us Today For A Free Quote or Consultation!

We are just a call away! Get in touch with us now.

Talk to us about your project and our experts will advise on bespoke industrial steel structures.