Metal Sandwich Panel Supplier

Metal Sandwich Panel- An Ultimate Buying Guide by Sunnyda

A Metal Sandwich Panel is an insulation product that has layers. It is primarily used in construction. The Metal Sandwich Panel is attached to a carrier frame.

Different materials can be used in its composition. These materials have different properties and characteristics.

There are many benefits of it and can be used for various purposes. It is less expensive than other options.

Before making a purchase, it is better to know everything about Metal Sandwich Panel. Let’s get started!

1. What is a Metal Sandwich Panel?
2. What are the Features of the Metal Sandwich Panel?
3. What are the Specifications of the Metal Sandwich Panel?
4. What are the Different Types of the Metal Sandwich Panel?
5. What are the Benefits of the Metal Sandwich Panel?
6. What are the Applications of the Metal Sandwich Panel?
7. Why should you Use a Metal Sandwich Panel?
8. How to Install your Metal Sandwich Panel?
9. What does a Metal Sandwich Panel Depend on?
10. What Things should you Consider Before Buying your Metal Sandwich Panel?
11. What is the Effect of the Color on the Heat Transfer of the Metal Sandwich Panel?
12. How Choosing a Color Affects a Metal Sandwich Panel?
13. What are the Different Color Options Available for the Metal Sandwich Panel?
14. What Precautionary Steps Should be Taken During Installation of your Metal Sandwich Panel?
15. What are the Different Types of Paint Available for the Metal Sandwich Panel?
16. What Factors Affect the Life of a Metal Sandwich Panel?
17. What are the Maintenance Tips for a Metal Sandwich Panel?
18. How to Store and Handle your Metal Sandwich Panel?
19. How is the Metal Sandwich Panel Packaged?
20. Conclusion

What is a Metal Sandwich Panel?

A Metal Sandwich Panel is a product that has an insulating core. It is a core material that is sandwiched between two layers.

It is cost-effective and durable. It is environmentally friendly, energy-efficient, quick, and easy to install.

It is lightweight, strong, and used for roofing and walls. It has a lightweight core that serves different purposes.

Such as it keeps the faces in the correct position, provides insulation, and resists shear forces.

It provides durability and provides resistance against weather and damage.

What are the Features of the Metal Sandwich Panel?

There are a lot of valuable and outstanding features of the Metal Sandwich Panel. Some of them are mentioned below:

Excellent Design

Metal Sandwich Panel has a unique, efficient, and aesthetic design. It can be flat, wide, and long and can be designed by choice.

Weather Resistance

It has a high weather resistance against harsh temperatures.

High Resistance

It has high resistance against contamination.

Fire Protection

It can be fireproof and cause fire protection in many buildings.

Heat Insulation

Metal Sandwich Panel has a unique structure that prevents the outflow and inflow of heat.

Strength

It has excellent high strength and can provide resistance against earthquakes.

Reliability

It is durable and can last a long time.

Stability

Metal Sandwich Panel provides stability and support to the building.

Low Maintenance

It requires little to no maintenance.

Cost-effective

It costs less and saves lifetime costs and maintenance costs.

Lightweight

Metal Sandwich Panel is lightweight and easy to handle.

Easy Installation

It is easy and quick to install.

Rigid:

Metal Sandwich Panel is rigid and can provide support.

What are the Specifications of the Metal Sandwich Panel?

Some Specifications of the Metal Sandwich Panel are mentioned below:

Width

600-1000mm

Thickness

50-75mm

Weight

19.0 – 24.0 kg

Shape

Flat

Length

0.8 – 9.0 m

Interior Facing

Polyester pre-painted GL 0.5mm

Exterior Facing

Fluorine resin pre-painted SGL 0.5mm

Polyester pre-painted SGL

Length can be customized according to the demand of the customer.

What are the Different Types of the Metal Sandwich Panel?

It is divided into two types:

Roof Metal Sandwich Panel and Wall Metal Sandwich Panel. It is divided into these types based on their use.

Wall Sandwich Panel

It is used for walls. Its main features are:

Strength:

It is strong and provides high strength to walls.

Heat Engineering:

It provides insulation.

Fire Protection:

It can provide protection and resistance against fire.

Roof Sandwich Panel

Bearing Capacity:

It has a strong bearing capacity for roof support.

Long Life:

It has a long life and cannot be damaged easily.

Roof Sandwich Panel ensures air-tightness and roof strength. It is used with a unique profile of external facing.

Its main features also include strength, fire protection, and heat engineering.

What are the Benefits of the Metal Sandwich Panel?

There are multiple benefits of a Metal Sandwich Panel. These benefits make it ideal for construction. These are mentioned below:

• Lightweight

• Environmentally Friendly

• Durable

• Resistant to Fire

• Rigid

• Less Expensive

• High Strength

• Stability

• Excellent Compression Property

• High Resistance

What are the Applications of the Metal Sandwich Panel?

A Metal Sandwich Panel has many applications in different areas. These are as follows:

• Industrial building

• Compartment Structure

• Interior Floors

• Clean Rooms

• Boat Decking

• Storage

• Temporary Building

• Ships Ceiling

• Ship Floors

• Transport Building

• Ship Fittings

• Shopping Malls

• Ship Partition Wall

• Agriculture Building

Why should you Use a Metal Sandwich Panel?

A Metal Sandwich Panel is helpful in many situations. It is an efficient method to use for the construction of walls and roofing.

Less Construction Time

It is very efficient and saves a lot of hassle in construction time. A building that takes 6 to 7 months to complete can only take one month.

Metal Sandwich Panel is excellent for business owners and even homeowners. The sooner the building is formed, the sooner the business can start operating.

It brings higher value and production for business owners.

Less Cost

It is less expensive than other options. It requires less capital cost. It even requires less maintenance cost as it can last a long time without maintenance.

Easy Process

Metal Sandwich Panel is an easy process that needs assembly. It can be done relatively quickly. It is easy to handle, manage and assemble.

Thus, getting more work done in less time since the process is more manageable.

How to Install your Metal Sandwich Panel?

Installation of a Metal Sandwich Panel is an easy and hassle-free process.

It is described in detail below:

• The first step is that materials that are required for construction are delivered to the site.

• Materials that are provided are Sub-frames, Accessories, and a Metal Sandwich Panel.

• Construction handling equipment is used to unload the construction material from the carrier.

• Beams, purlins, and posts are used to install the sub-frame after they have been assembled.

• The next step is the removal of protective film from the Metal Sandwich Panel.

• Suitable fasteners are used to fasten the Metal Sandwich Panel to the sub-frame structural members.

• After sealing the joints between the panels, flashing is installed.

• Installation of the Metal Sandwich Panel is an easy and quick method. It should be carried out by a professional to avoid any damage.

What does a Metal Sandwich Panel Depend on?

A Metal Sandwich Panel depends on several factors. It varies by these factors:

• Length

• Thickness

• Core Type

• Profile

• Protective Coating

• Cladding Colors

Length can vary from 8 to 12 mm. Thickness can range from 40 to 230 mm. The profile has a different option such as smooth, grooved, clear-line. It can vary according to internal and external cladding colors.

What Things should you Consider Before Buying your Metal Sandwich Panel?

There are many factors that should be considered before buying your Metal Sandwich Panel. These factors are discussed below:

Personal Taste

Personal taste and preference should be considered before buying.

Corporate Style

If you’re running a business or working for one, then you should consider the nature and style of your business before purchasing.

The needs and demands of the customer and your business should be kept in mind.

Availability

Availability should be kept in mind. Maybe you need it on an urgent basis and you don’t have time to get a customized one.

In such situations, you can get a product that is as close to the specifications you need.

Manufacturer

It is essential to do your research and look for the best supplier in the market. If you need it one time for your home or constantly need it for your business.

You should always look for a manufacturer that promises and delivers quality and excellent products. Consider looking for a good manufacturer before making a purchase.

Color Options

There are different color options available. You can get it in your preferred color. Consider looking at the options available by your supplier and then decide.

What is the Effect of the Color on the Heat Transfer of the Metal Sandwich Panel?

The colors heat up with sunlight. If we choose dark or light colors there is a significant difference in the temperature that metal can reach.

Dark Color can heat the metal quickly than light colors. The insulation property of the metal can be saved if a lighter color is chosen and can be wasted by choosing a dark color.

You can increase the thickness of insulation and in this way, the temperature difference can be compensated.

But if you’re in a warm country then it will heat up soon. For instance, white color won’t heat up as much as grey color.

How Choosing a Color Affects a Metal Sandwich Panel?

A Metal Sandwich Panel is divided into a group based on different color groups. It is dependant on their thermal load impact.

There are three categories of colors:

• Very light colors

• Light colors

• Dark colors

Dark colors absorb more heat than light colors. So when it’s hot and sunny outside a dark-colored Metal Sandwich Panel can get more heated faster than a light-colored one.

If it comes to the worst, the elevated temperature can cause decomposition.

The maximum outer surface temperature for the different colors is as mentioned below:

Very light colors: +55° C

Light Colors: +65° C

Dark Colors: +80° C

So choosing the right color according to your location, region and weather are very important. Color can affect the temperature of the Metal Sandwich Panel.

What are the Different Color Options Available for the Metal Sandwich Panel?

There are different color options available for the Metal Sandwich Panel, these are:

• Siena Red

• Light grey

• Reseda Green

• Grey White

• Bright Blue

• Metallic Silver

• Pure White

• Fire Red

• Antrazit Grey

• Kobalt Blue

• Moss Green

What Precautionary Steps Should be Taken During Installation of your Metal Sandwich Panel?

Many precautionary steps should be taken during the installation process of the Metal Sandwich Panel. These are described below:

• The construction should be free from error in horizontal and vertical lines.

• Follow the rules of installation, lifting, and lowering.

• Installation should be done by professionals.

• Appropriate equipment and screws should be used.

• Pay attention to any special instructions for installation

• The appropriate metal thickness should be selected.

• It is advised that installation should be carried out on the day when the temperature is +10° C and above to make sure the thermal stress is minimum.

• The project should be properly assessed and an appropriate panel should be used.

Proper precautionary methods should be followed during the installation process to avoid any damage or wasting time.

What are the Different Types of Paint Available for the Metal Sandwich Panel?

There are different types of paint and coating available for the Metal Sandwich Panel. Some of these are:

Polyester Paints

This is most commonly used. It is affordable and has a wide range of colors. It is easily accessible. It is not as much resistant to UV damage and corrosion as other dyes.

Its color and brightness endurance is low and is usually applied on dark-colored Metal Sandwich Panel.

Plastisol Paints

This paint has the highest resistance against corrosion. It is manufactured with different patterns and can be used for aesthetic purposes.

Discoloration depends on the weather conditions. It has high corrosion resistance so it should be used in wet regions and roofs with lesser slopes.

Do not use it in places where the temperature of the surface can exceed 80° C.

PVDF Paints

It has higher mechanical and chemical endurance as compared to polyester paint. It has excellent resistance against UV and discoloration. It is preferred for zones with high UV.

It provides the most endurance against dirt and stains. It has high brightness.

It has good resistance against corrosion and scratches. Its cost is high. It is used mainly for prestigious buildings.

Polyurethane Paints

It has high resistance against corrosion, damage, and UV as compared to polyester. These are mainly used for high buildings.

It has high endurance against scratches and is costly.

Film

It is a coating and provides chemical resistance. It has low endurance against discoloration. Since it can be made in different colors and patterns so it is mainly used for aesthetic purposes.

What Factors Affect the Life of a Metal Sandwich Panel?

The life of a Metal Sandwich Panel depends on various factors. These factors are:

Corrosion

The salts in the air have a corrosive effect. Salt can bind with water and leave moisture on the surface.  The wet-time is increased and it determines the impact of the climate.

If there’s no water then there would be practically no corrosion.

Air Pollution

In major cities and industrial areas, air pollution and impurities can stick to external walls in form of different gases, such as sulfur dioxide and dirt.

When air pollution is mixed with humidity, it generates acids such as nitrogen and hydrochloric acid. These acids have a damaging effect on the coating.

These wall surfaces are usually cleaned by snow and rainwater. It is advisable to clean the surface at regular intervals to ensure long life.

What are the Maintenance Tips for a Metal Sandwich Panel?

There are several maintenance tips to keep the Metal Sandwich Panel clean and durable.

The average servicing life of a coating is 25 to 40 years. It can alternate a bit due to factors like climate, coating type, and building method.

Dark colors have a shorter service life than light colors because they have a higher thermal load.

Some of these maintenance tips are:

• Always get it clean and serviced at regular intervals.

• Protect it from scratches and dents as they can harm the coating.

• Repaint any damage to the coating.

• Retouch and fix any damage caused to the coating.

• Repair any scratches and impact.

• Use cleaning agents and wipe down the surface to keep it clean from dirt.

• Repair immediately after damage as it will be easier to fix it.

Properly following maintenance tips can increase the life of the Metal Sandwich Panel and keep it durable and easy to use.

How to Store and Handle your Metal Sandwich Panel?

Storage

It is important to store the Metal Sandwich Panel properly. It should be stored carefully in a proper place to avoid any damage or corrosion.

A place where it is stored should have the following requirements:

• Clean

• Protected

• Level

• Sufficiently Compacted

• Ventilated

If it is exposed to moisture the make sure the area is properly ventilated. The surface should be clean and level.

It should be sufficiently compacted and protected. One end of the bundle should be elevated so there’s adequate runoff.

Allow evaporation of moisture within bundles and at the bottom of bundles. It should not be stacked more than two bundles high.

Make sure the material is properly stacked so it can be prevented from:

• Scratching

• Bending

• Twisting

• Denting

• Abrasion

Open bundles must also be protected. If they are left overnight, then tie down the open bundles.

Handling

The Metal Sandwich Panel should be handled very carefully. Here’s how it should be handled. It is explained in the following steps.

Receiving

Here are a few steps you can take to ensure you received the correct and complete shipment.

• As soon as the shipment is received, make sure and check that all the accessories and items are delivered.

• If there’s any damage or any missing items, then it must be noted.

• If there is any damaged material received, set it apart from the rest of the material.

• Notify the shipping company of any damaged or shortage of material.

Unloading

Take these steps to make sure it is appropriately unloaded.

• Care should be taken while unloading.

• Unload it with hands or with the help of a forklift or crane.

• Unload the bundles one at a time.

• Hard surfaces should be padded to avoid any damage.

• Only unload with the hand if you’re handling a small object.

Movement

Proper precautions should be taken while moving it.

• Handle them properly in a manner that protects the package from denting, bending, or getting damaged.

• If it is not handled correctly it can become damaged.

• If the proper precaution is not taken during handling it can become a hazard for the workers.

• It is the responsibility of the installer to ensure safe lifting and setting.

• When separating a bundle from the package, always lift it, do not drag it.

• Only lift it from the bottom.

• Do not lift from the edge.

• Place the cushioning material under the edge while tilting.

• Proper movement of the material can protect it from damage.

Installation

Proper care should be taken during the installation process.

• Examine each Metal Sandwich Panel before and after the installation.

• Check inter-locking joint.

• Check the last panel before installing the next one.

• If there is any defect, note it down.

• Immediately notify the manufacturer of any damage you notice.

• Avoid installing the defective or damaged panel.

How is the Metal Sandwich Panel Packaged?

It is vital to package the Metal Sandwich Panel in an appropriate way to avoid any damage during transportation.

A package contains the following items:

• Wooden Pallet

• Plastic Stretch Wrap

• Plan Wood

• Corner Pads

• Plastic Straps

• Cardboard

To protect the product from any damage during packaging and transport it is wrapped.

Plastic wrap is used to protect panel facing and steel facing from mechanical damage during movement, unloading, loading, storage, and installation. Materials used in the packaging are recyclable.

The materials that are used in the process of packaging are sorted according to the rules and regulations of local and state rules and the preference of the customer.

Conclusion.

A Metal Sandwich Panel is commonly used because it is a less expensive option.

It is used at construction sites and can be used for ships and containers. Temporary housing made of the Metal Sandwich Panel is also available in the market.

It helps in reducing the construction time and process. It is easy to fix and install and can make the process a lot better and smoother.

There are a lot of manufactures and suppliers in the market. It is best to do your research and find a good one so you can have a quality product.

Before buying a Metal Sandwich Panel, it is best to learn about its features, packaging, colors, and different available options.

FAQS of Metal Sandwich Panel.

How is a Metal Sandwich Panel Transported?

A Metal Sandwich Panel is transported by road. Some finished products can be transported by ship or truck. The transport is made as efficient as possible and reaches safely to the construction site.

What Happens to the Waste Materials from the Construction Site of the Metal Sandwich Panel?

The waste materials from the construction site of the Metal Sandwich Panel are properly taken care of. Most of it is recyclable.

They are either repaired or demolished. Any metal scrape is sent back to the metal industry by the process of scrape trade.

How is the Energy Saving Property of the Metal Sandwich Panel is Determined?

The energy-saving property of the Metal Sandwich Panel is determined by many factors.

These factors are the type of core used, airtightness, and availability of seals. A parameter of energy efficiency is thermal resistance.

What should be kept in Mind while Choosing the Color of the Metal Sandwich Panel?

It is essential to keep in mind that the different colors can expand and heat up. It should be noted while choosing the color of the Metal Sandwich Panel.

The color is what mostly determines the aesthetic characteristic and long life.

In What Ways Can a Metal Sandwich Panel be Installed?

A Metal Sandwich Panel can be installed in many ways, horizontally, vertically, and at a slope. If the curved radius of a wall is 30 m or more then it can also be allowed to use for the erection of the wall. It is advisable to install them in one span.

Is it Important to Take into Account the Bearing Capacity of the Metal Sandwich Panel?

Yes, it is an important characteristic of the Metal Sandwich Panel. It depends on the weather conditions.

For example, the harsh winds and cold. It also has to bear a person standing on it while cleaning. So the bearing capacity should be taken into account while buying and selected according to the demands of the region, structure, and load.

What are the Different Types of Locks that can be Supplied with the Metal Sandwich Panel?

The different types of lock that can be supplied with the Metal Sandwich Panel are:

• Flat-lock

• Mortice and tenon Lock

Mortice and tenon lock is also a zigzag lock, it is energy-efficient and airtight.

Are Certifications Needed for the Metal Sandwich Panel?

Yes, Certificates are needed for the Metal Sandwich Panel. These are needed by the manufacturer.

They depend on local and state regulations. For example, a strength certification test report is needed.

Are Accessories Important for the Metal Sandwich Panel?

It is important to note that accessories are very important for the Metal Sandwich Panel. Even the most reliable and strong product is not as useful without quality accessories.

Accessories should be strong and of quality to keep the structure sturdy. Some accessories that come with the product are rails, seals, battens, and fixings and they should be chosen appropriately.

How to Keep the Metal Sandwich Panel Clean?

The external and internal surfaces of the Metal Sandwich Panel should be kept clean. It should be cleaned with a cleaning agent.

Dust, dirt, or any impurity should be immediately removed and cleaned. The longer the stain or impurity stays on the surface the harder it becomes to clean it later.

What is the Principle of Application of Dark Colored Metal Sandwich Panel?

The principle of the application of the Dark-colored Metal Sandwich Panel is quite simple.

Dark colors expand on heat and they absorb more heat. So they should be applied on the single gap and not on multi gap systems.

How is a Load-Bearing Ceiling made of Metal Sandwich Panel Protected?

The ceiling made of a Metal Sandwich Panel can be protected by placing a 10-20 mm stone wool slab.

For other passages, a 15mm plywood is enough.  It is best to check the heavy loads that are caused by heavy equipment. Loads that are caused by ladders should also be checked.

How to Wash Off Graffiti from the PVDF Surface of the Metal Sandwich Panel?

The graffiti can be removed and washed off from the surface of the Metal Sandwich Panel. For this purpose, you will require a cleaning detergent and water.

You will also need some protective gloves and cloth. Spray the cleaning agent on the graffiti and give it some time. Wipe it off after some time with the cloth and then rinse it off with water.

How to Prepare for the Replacement of the Metal Sandwich Panel?

If the Metal Sandwich Panel needs to be replaced. Some preparation should be done to make the process easier.

You can order a Metal Sandwich Panel, screws, and equipment that is needed for the replacement. It is vital to make sure that the replacement is just as strong as the damaged one and has the same properties.

What are Some Materials of the Metal Sandwich Panel that should be Regularly Checked?

It is important to check the following structures and equipment to ensure long life and maximize the durability and reliability of the Metal Sandwich Panel.

These equipment are:

• Fixing screws

• Flashing tightness

• Flashing fixing screws