Painted Steel Coil Supplier

Painted Steel Coil-An Ultimate Buying Guide by Sunnyda.

When making huge building panels, walls, roof panels, ships, or working on a big project so the first thought is always the strength of a product or heavy products that can bear the burden properly and easily escort. Which is, Painted Steel Coil.

It is durable, versatile, and reliable because the coating of paint making it water resilient. This guide will let you know the parts, features, specifications, benefits, and much more about the product. So, let’s begin.

1.What is a Painted Steel Coil?
2.What are the Main Features of a Painted Steel Coil?
3.What are the Accessories of a Painted Steel Coil?
4.What are the Purposes and Applications of Painted Steel Coil?
5.What are the Key Coating Types of a Painted Steel Coil?
6.What is the Manufacturing and Coating Procedure of a Painted Steel Coil?
7.What are the Advantages of Buying a Painted Steel Coil?
8.What is the Lamination of a Painted Steel Coil and What are the Advantages of Lamination?
9.How the Quality Control and Product Testing is done of a Painted Steel Coil?
10.What is Curing of a Painted Steel Coil?
11.What is Pre-Treatment of Painted Steel Coil?
12.Why Pre-Cleaning is Essential in Painted Steel Coil? and How it is Cleaned?
13.What are the Accumulators and Continuous Operations of Painted Steel Coil?
14.What are the Substrates of a Painted Steel Coil?
15.What is (PVDF) Painted Steel Coil and What are the Benefits of it?
16.What is PPGI Painted Steel Coil?
17.What are the Precautions of Using a Painted Steel Coil?
18.What are the Standard Primers and Benefits of Pre-Treatment of a Painted Steel Coil?
19.How to Store your Painted Steel Coil?
20.What are the Transportation Tips for your Painted Steel Coil?
21.Conclusion.

What is a Painted Steel Coil?

Painted Steel Coil is commonly used in heavy industrial areas such as, power stations, ships, cruises, undertaking construction, building panels, interior panels, wall panels, roof panels, automobiles, ducting. In addition, there are different sizes available as required.

For making Painted Steel Coil, steel is painted for different purposes, generally uses 1, 2, or 3 coatings of epoxy, zinc, or polyurethane paint. It goes through different coatings depends on the requirement of where it is going to be used. Same as the quality and type of paint product vary.

Painted Steel Coil is primarily a steel sheet that is later on coiled and paint. It is subjected to the surface for pre-treatment here it is treated with the chemicals and then used the roll coating method on it.

It adds integrity or protection to structures, and many times it is commonly used for aesthetic purposes.

What are the Main Features of a Painted Steel Coil?

Painted Steel Coil is being sold because of its outrageous reliability. The durability of the features is really important and it tells the product will last long. The main feature is its extraordinary firmness, strength, and stability.

Painted Steel Coil can maintain its durability in a challenging environment such as pollution, acidic, and alkali environment. Which tells it has excellent firmed features.

It can be placed anywhere even in outdoor places and it can sustain its color for more than 20 years. And it can maintain the gloss of the color even. It has been made to sustain and gives excellent performance in a complex environment such as heat, acidic, alkali, and corrosive environment.

Painted Steel Coil has the heating resistance ability that can prevent it from discoloration. This product has the flexibility to retain its color because of the best processing performance and has a high resistance ability. It can also be carved and stamped.

What are the Accessories of a Painted Steel Coil?

Here is some brief information about the accessories of this product. There are many basic accessories of a Painted Steel Coil. The quality will be obvious which matters.

Following are the basic accessories of a Painted Steel Coil.

• Barcode sticker

• Steel strap

• Wax paper

• Steel sheet

• Cardboard O.D.Protective ring

• Hard paper laminated VCI

• Corrugated steel ring

• Seal

• Coiling direction

• D.Protective steel ring

• Side up arrows

These are the basic accessories of a Painted Steel Coil, of the best quality giving it the maximum strength and making it more worthy.

What are the Purposes and Applications of Painted Steel Coil?

Painted Steel Coil is being used for different purposes.it can be used widely in industrial commercial and domestic areas. It is available in a huge variety of shapes, colors, and sizes according to the need and requirements.

Following are some common purposes of Painted Steel Coil.

Its common outdoor use is as a roller shutter, the surface sheet of a balcony, frame of a window, Persian blinds, cabana, refrigerated wagon, and so on.

The indoor use is as sliding doors, folding screens, internal decoration of an elevator. There are a lot more uses of this durable and high-quality Painted Steel Coil.

Let’s have a look at elaborated usage and applications of it.

Markets

• Interior panels

• Exterior panels

• Garage doors

• Roofing

• Rainwear

• Entry doors

• Roof deck

• Agriculture panels and component

Transportation

• Brake components

• Gas tanks

• Engine components

• Rv panels

• RV body panels

• Automobiles exterior and interior trim components

• Accessories

• Truck body panels

• Tractor body panels

Industrial applications

• Vending machines

• Bakeware

• Baseboards heaters

• Signs and displays

• Swimming pools

• HAVC (Less baseboard heating)

• Machinery/ Industrial equipment

• Lightening fixtures

• Consumer products

• Sings and displays

• Computer components

Shelving

• Major appliance/Critical surface “White Goods”

• Small appliance (less consuming electronics)

• Window accessories (Curtains rods, Blinds, Muttons)

• Furniture components (Conduits, wall panels, raceways)

• Consumer electronics

Container/ packaging

• Can/ containers

• Barrels

• Drums, pails

• Crowns

• Strapping, seals

• Ends, tabs, closures

What are the Key Coating Types of a Painted Steel Coil?

Painted Steel Coil goes through different procedures to become stable and durable that gives the best performance when used in any kind of industry.

Key coatings are some kind of coatings used during the manufacturing process.

Here are two types of coatings used in the manufacturing process of Painted Steel Coil.

Liquid Paint:

When we talk about the application of liquid paints, it needs to fulfill the elementary requirements for the best application. There are two factors for the excellent performance of this product to give in a corrosive environment.

Easy application

To give the aesthetic look and durable performance even in the fastest procedure (upto220m/min) and gives it the flawless look.

The temperature of the oven depends on the quality and quantity of the paint used in the manufacturing procedure. Its spending time in the oven is different, it’s almost 6 to 60 seconds depends on the lines.

The substrate temperature is also different and mostly it is between 210^C to 250^C.

Flexibility

Flexibility is provided in a Painted Steel Coil for easy bending without cracking, defect-free product. With the ease of flexibility, it does not lose the adherence of the paint film from it.

For the primer, the thickness of dry film coating is 5 to 35 microns, and it is different for the top coating which is 15 to 200 microns. The thickness of the coating on the Painted Steel Coil tells the quality and the requirement of the final product.

Powder Coating:

Powder coatings are fundamentally “solid paints” which are melted to form a continuous film for the substrate. The application of the powder coating during the manufacturing procedure is done by the two procedures called electrostatic and tribostatic spray powder coating gun.

These coatings are self-limiting in case the thickness of the powder coating reaches the requirement of Painted Steel Coil. It is the inert coating, after melting, the powder flows out from a continuous paint film in the form of solid paint to give excellent finishing to the product.

These two types of coatings give a different kind of authenticity to Painted Steel Coil. It fulfills the aesthetic need of a required product. These paints contain lacquers that are obtained from trees to give the glossy look to the product. These two kinds of coatings are based on two types, thermosetting and thermoplastic fixative or binder.

What is the Manufacturing and Coating Procedure of a Painted Steel Coil?

There are several methods of manufacturing. Painted Steel Coil is prematurely a steel sheet of high quality, which can be coiled. Among all, the manufacturing process of galvanizing a Painted Steel Coil is on top. Which, makes it best at its performance, and durability.

Because it prevents it from rusting. In the manufacturing procedure, Painted Steel Coil is dipped and pre-coated into the molten pool of zinc or iron for maximum long-lasting protection. Which maintains the temperature of (860 ^F) (460 ^C). The metallurgical bond is created between the product and zinc.

The hot-dipped manufacturing procedure is used for the Painted Steel Coil, is the reason of its durability, stability, formability, long-lasting adhesion of color, corrosion-resistant.

In the procedure of manufacturing zinc and iron coating works as the responsible barrier against the rusting and any kind of inconvenience to the Painted Steel Coil. And the best coating gives the high-quality result of a product.

The major steps of the galvanization hot-dipped procedure as follows;

• The first step is to clean the Painted Steel Coil by dipping it into the degreasing solution.

• After cleaning, it is pickled and dipped into the vat of hot and dilute sulphuric acid.

• The third step is to flux the product into the solution typically used zinc-ammonium chloride

• The fourth step includes the immersion of Painted Steel Coil into the vat of molten zinc after the flux. Here it is galvanized properly.

• In the last step, it has to go through an examining process for its consistency and complete corrosion-resisted coating.

What are the Advantages of Buying a Painted Steel Coil?

Several industries utilize the Painted Steel Coil because of its wide range of advantages, including:

Low Initial Cost

The Painted Steel Coil is ready to use right after it is delivered. In addition, as compared to most other treated steels Painted Steel Coil is a high-quality product at suitable pricing. There is no need for additional changes or preparation of it after buying like painting/coating any change in the surface etc.

Longer Life

It goes through a hot-dipped galvanizing procedure which makes its reliability strong and it can last for 50 years in any kind of environment and 20 years even with severe water exposure. There is not even a little bit of maintenance required.

The high-quality manufacturing procedure of Painted Steel Coil increases its stability and reliability for a longer life span.

The Sacrificial Anode

Painted Steel Coil is protected from any damage caused by any kind of environment. It ensures that if it is by any means little exposed it will remain to be coated by zinc.

The pre-treated coating will prevent it from corroding. And this coating will perfectly be creating sacrificial protection to the damaging areas.

Rust Resistance

In Painted Steel Coil the addition of zinc coating enhancing its reliability and making it rust-resistant. Normally steel elements are incredibly prone to rust but a Painted Steel Coil used a pre-treated coating of zinc which acts as protecting buffer between the product and any moisture and oxygen. Pre-cleaning is an essential procedure.

What is the Lamination of a Painted Steel Coil and What are the Advantages of Lamination?

The lamination process gives it the final finishing, makes it look aesthetic and corrosion-resistant.

In addition to this, lamination films are used when the high quality of a product is required.

There are four types of films to be used in the lamination of a Painted Steel Coil.

• (PVC) polyvinylchloride

• Polyvinyl fluoride

• Thermoplastic acrylics &

• (PET)Polyethylene terephthalate

There is another process of co-laminating which is the blend of coating and laminating. Where liquid paints or coatings and laminates are mixed with an excellent blend.

First, the primer or any basecoat color is applied of your choice. The clear laminate is used in this mixture for it is excellent abrasion resistance.

Advantages

There is a vast range of advantages because of these excellent and resilient procedures of a Painted Steel Coil which give it maximum protection in every kind of environment.

The high-quality laminating films make it abrasion-resistant. Painted Steel Coil can survive in acidic and alkaline environments because of these laminations.

The final finishing gives it an aesthetic look because it can be used in almost every industry so you can use Painted Steel Coil according to your choice due to its available variations. The thermoplastic resin and multilayer laminating film give it gloss, and it gives high suitability for drawing if you are using it for domestic appliances like fridge and freezer doors.

How the Quality Control and Product Testing is done of a Painted Steel Coil?

The quality control and product testing are necessarily done to a Painted Steel Coil for the ease of the customer. So, after buying you do not need anything to change in it or face any kind of difficulty.

There are many methods used to test the quality control of a product. Here are some of the methods:

Viscosity

The viscosity of the paint in a Painted Steel Coil is measure through two different procedures. Measuring the consistency of coating tells the durability of the product. If using polyurethane, PVDF, and epoxy. For measuring the liquid paint is poured into the vessel that has a ting hole into the bottom of the vessel.

The time is measured in which the paint flows from a vessel and makes it empty. The specification of the testing procedure is to be stated such as, the temperature, what kind of vessel is used, and total time is taken.

The second kind of measuring and testing of the coating quality of Painted Steel Coil is to be done with the rotating viscometer especially if using plastisol and (PVC).

Color & Gloss

For checking the quality of color colorimeter is used to measure the quality and durability of the color it gives excellent adhesion color coating. Furthermore, the calibrated instrument is used to measure the properties and checking procedure.

In this process, the light is placed onto the surface. The beam of light reflected from the equipment analyses the quality.

Cure

Paint cure is the quickest test done to the Painted Steel Coil. In this quality test chemicals used MEK (methyl ethyl ketone, butane-1-one) to soak the cotton wool and rubbing it onto the product to see if the color cracks or penetrate.

This chemically cross-linking tells the quality of a product because it withstands even by the hundreds of rubs of this quality testing.

Pencil Hardness

Another quality test is used to check the reliability of the coating of the Painted Steel Coil. The quality test is taken by being gouged to it with the different hardens of a pencil.

Flexibility

The quality test of the flexibility of a product is done to analyze if the cracking happens. Three tests take for this quality test.

First, the T-bent test is taken, Painted Steel Coil is bent back onto its surface to see if the cracking happens.

Second, the Erichsen cupping test is taken to check the ductility of the coating of the Painted Steel Coil.

The third method is the reverse impact test taken on in.

What is Curing of a Painted Steel Coil?

Curing paints have many variations and advances in the Painted Steel Coil coating line. It is necessary to remove the solvents and cure the paint.

It is necessary to remove all the volatiles from the surface of it, before putting it into the oven. Primers are necessarily used before and the final coating too after curing the paint of the Painted Steel Coil.

What is Pre-Treatment of Painted Steel Coil?

Pre-treatment of the Painted Steel Coil is done for the ductility, corrosion resistance, and adhesion of paint on it. The bonding between the metallic substrate and the applied coil coating on it ensures the stability of the color on it.

Pre-treatment is a chemical application before the coating is applied on the Painted Steel Coil for durability and corrosion-resistant results. The product put into the oven on low heat after pre-treatment because it needs all the volatiles to removes and dry completely.

There are two methods for the application of pre-treated solutions;

The first one is a chemocoater, it is a roller-coater that sprays on Painted Steel Coil.

The second is dipping it into the big vat of coating and it requires the immediate rinsing of a Painted Steel Coil.

Why Pre-Cleaning is Essential in Painted Steel Coil? and How it is Cleaned?

Painted Steel Coil is a long-lasting and reliable product because it has to go through various procedures which enhance its quality even more.

Talking about the Pre-cleaning is essential to check t is free from impurities such as carbon, oil, and grease, before applying any treatment or coating on the product.

This Pre-cleaning process consists of more than one method includes removing any localized corrosion product by using abrasive brushes. Some stages of cleaning include

• Rinse

• Clean & brush

• Clean & rinse

• Chemical treatment(single or multi-stage)

• Final rinse

What are the Accumulators and Continuous Operations of Painted Steel Coil?

Accumulators help in the cutting and joining of coils and the continuous process of coiling a Painted Steel Coil is achieved by accumulators.

There are two kinds of accumulators. These two accumulators are used to cut, coil regarding the required size of it.

Entry Accumulators

Entry accumulators work as the barrier and control the entry gate while the coil is being processed and continues to run unaffectedly. It allows the coils of the Painted Steel Coil to joint or splice with another coil.

Exit Accumulators

Exit accumulator is opposite from the entry accumulator as the name tells. Entry accumulator of a Painted Steel Coil objected the coils onto the lines when the end of entry gates are closed and exit accumulator absorbs the line material.

It stops the procedure without affecting the Painted Steel Coil. It removes out the completed product and readies the next end for the new product.

What are the Substrates of a Painted Steel Coil?

The substrate is a metallic coated sheet of a Painted Steel Coil. It is a steel substrate, coated with aluminum, zinc/silicon. A substrate is a parent base material of the product on which coating is applied, for making it corrosion-free.

The precautions like cleaning (substrate free from scratches, any chatter, coating streak) the substrate of a Painted Steel Coil before any treatment on it is done by the company.

There are some methods like the abrasive brush to clean the substrate from any kind of unnecessary oil and grease present that can cause damage to a Painted Steel Coil.

What is (PVDF) Painted Steel Coil and What are the Benefits of it?

Polyvinylidene fluoride abbreviated as (PVDF) is prepared for the coating of steel substrates and makes it a Painted Steel Coil. Firstly, it is coated with (PVDF) and it is baked at high temperature.

The (PVDF) Painted Steel Coil is baking-colored coils that are joined. The benefit of using (PVDF) to this product to enhance its extraordinary stability when using at outdoors and it can survive more than 20 years in a humid, alkali, and acidic environment.

It is coated with polyvinylidene fluoride has the ability of superior UV resistance, which means a longer life span. The best application of a Painted Steel Coil coated with (PVDF) is at chemical plants, and power plants.

What is PPGI Painted Steel Coil?

PPGI is a Painted Steel Coil that is coated with zinc/ sulfate alloy coating of zinc/ aluminum Zinc/ magnesium. The term PPGI is used for Painted Steel Coal because of the hot-dipped procedure.

The sheets of the coils are cleaned, pre-treated, applied coatings go through accumulators, laminated, and make the final product of a Painted Steel Coil.

What are the Precautions of Using a Painted Steel Coil?

Painted Steel Coil is widely used as building decoration material and it is used at a construction site as well.

There are some precautions you need to follow;

Placing the rubber pads while loading and unloading between the spreader and the Painted Steel Coil can prevent the product from unnecessary scratches and any kind of damage.

For avoiding scratches on the surface coating during the cutting process of the sheets of a Painted Steel Coil it is necessary to place pads to the surface of equipment that is in contact with it.

For avoiding corrosion, the metal chips and joints are necessary to remove after the installation of Painted Steel Coil anywhere.

What are the Standard Primers and Benefits of Pre-Treatment of a Painted Steel Coil?

Primers are used in the manufacturing procedure of coating a product. The commonly used primer is epoxy and the high build primers (polyurethane) are also used before coating the Painted Steel Coil.

There are also water-based and polyester-based primers available but used with caution regarding the top base coat of a Painted Steel Coil.

The coat of primer is applied very thinly like 5 to 7m dry film thickness. These primers enhance the strength of a product particularly in a challenging environment and give maximum corrosion protection. In addition, to the benefits, it gives the topcoat stability and color adhesion.

How to Store your Painted Steel Coil?

Painted Steel Coil should be store indoors, avoiding open storage until or unless it is placing somewhere with the purpose you bought.

It shall not be wetted with water too much moisture should be subsequently removed. While storing indoors, there should not be any heavy material placed on it that can cause any damage.

Rubber pads can be used and placed all over the Painted Steel Coil for maximum protection

What are the Transportation Tips for your Painted Steel Coil?

Placing rubber bands all around the Painted Steel Coil can prevent it from any kind of scratches, lowering the burr for the proper and good cutting.

There should be a rubber sheet between the spreader and the Painted Steel Coil. Remove all the joints after unloading them.

Conclusion.

Painted Steel Coil can easily be placed anywhere and can be used right after unpacking, you don’t have to do any changing just order the product regarding your purpose to use a Painted Steel Coil from a reliable and trusted company whether you are buying it online.

Before you purchase your Painted Steel Coil, read all the guidelines first for the proper information of quality, durability, manufacturing procedure, benefits, different kinds of coatings, precautions, preventions in transportation.

FAQs of a Painted Steel Coil.

Why Primers are Essential in Painted Steel Coil?

Polyurethane, water-based primers are used to make it corrosion-resistant, gives the protection from super UV resistance.

How Many Years Can a Painted Steel Coil Last in Moisture?

About 20 years a Painted Steel Coil can last.

What Coating on a Painted Steel Coil Prevent it from Rusting?

The dipping of a Painted Steel Coil in the molten vat of zinc and aluminum, zinc/magnesium after the application of quality primers.

What Prevent the Painted Steel Coil from Corroding?

The coating of zinc acts as sacrificial metal, preventing Painted Steel Coil from corroding, by stopping water and oxygen to reach underneath the metal.

What Makes a Painted Steel Coil Corrosion-Resistant?

Using the high-quality primers before any coating on Painted Steel Coil especially used water-based primers but for it, the final base coating should be water-based which is too costly.

Why Water Primers are used in Painted Steel Coil and not in any Other Steel coil?

Because this method is too costly and the final base coat should be water-based.

Why does (PVDF Coated) Painted Steel Coil is Highly Recommended to Buy?

It gives maximum protection to Painted Steel Coil from UV rays.

How is the Amount of Zinc is Measured in a Painted Steel Coil?

A less precise method to measure the amount of zinc is ounces per square foot of a surface in a Painted Steel Coil.

What is the Metallurgical Bond of a Painted Steel Coil?

It is a bond created between zinc and the Painted Steel Coil for corrosion-resistant.