Polyurethane Wall Panel Supplier
- Fast delivery 4-7 days
- With fire retardant B1 fire rating
- PPGI steel or Galvalume steel skin 0.4-0.8mm
- Thickness 40-200mm
- Competitive Price
Polyurethane Wall Panel-A Comprehensive Buying Guide for your Strong Building by Sunnyda.
Are you searching for the perfect insulation solution for your building? A Polyurethane Wall Panel is the perfect product to protect your buildings.
A Polyurethane Wall Panel is a dual-layered structure between which is sandwiched a high density and good quality material.
Due to its special material, the polyurethane present in this product provides high insulation.
Therefore you can use it both during hot and cold weather to maintain a suitable temperature inside your building.
Always give a great time to its maintenance so that you don’t have to replace it again and again.
Also, make sure that you prevent cleaning it with the help of corrosive materials. Moreover, make sure that you use potent cleaning products that can save it from damage.
In this guide, we are going to explain some maintenance, protection, and cleaning hacks for your convenience. So, let’s get into it.
1.What is Polyurethane Wall Panel?
2.What are the Characteristics of Polyurethane Wall Panel?
3.What are the Types of Polyurethane Wall Panel?
4.What is the Production Process of Polyurethane Wall Panel?
5.What are the Two Production Lines for Manufacturing Polyurethane Wall Panel?
6.What are the Applications of Polyurethane Wall Panel?
7.What are the Advantages of a Polyurethane Wall Panel?
8.Why use Fasteners in a Polyurethane Wall Panel?
9.What are Touch-Up Painting Instructions for Polyurethane Wall Panel?
10.When to Repaint your Polyurethane Wall Panel?
11.What are Color Options Available in Polyurethane Wall Panel?
12.What Aspects Affect the Cost of the Polyurethane Wall Panel?
13.What Factors Determine the Weight of Polyurethane Wall Panel?
14.On What Thing does the Length of the Polyurethane Wall Panel Depend?
15.What are the Reasons for Differential Bowing in your Polyurethane Wall Panel?
16.What is Commonly used for the Finishing of your Polyurethane Wall Panel?
17.How is the Polyurethane Wall Panel Packaged?
18.What is the Purpose of using Protective Films on your Polyurethane Wall Panel?
19.How to Transport your Polyurethane Wall Panel?
20.How to Unload your Polyurethane Wall Panel?
21.What is the Installation Procedure for your Polyurethane Wall Panel?
22.How to Clean your Polyurethane Wall Panel?
23.How to Remove Graffiti from your Polyurethane Wall Panel?
24.What are Care and Precautions for your Polyurethane Wall Panel?
25.How to Fix Small Dents in your Polyurethane Wall Panel?
26.Conclusion
What is Polyurethane Wall Panel?
A Polyurethane Wall Panel is a structure that has one internal and one external layer and a core material present between both these layers.
It not only has a strong weight-bearing capacity but is also protected from fire and heat damages.
Due to the existence of special insulation features and properties, it meets the standards of a good insulator.
Depending upon your building’s color, you can get your Polyurethane Wall Panel in blue, red, white, gray, and many other amazing colors.
It also allows you to choose between vertical or horizontal installation positions depending upon your requirement. It is optional to install it for external or internal walls.
Moreover, there are various choices in length, weight, and dimensions so that you can use them flexibly at various sites.
Depending upon the environment, temperature, and application, you can also get the thickness and material of the core material adjusted.
What are the Characteristics of Polyurethane Wall Panel?
Polyurethane Sandwich Panel specifications include:
- Insulation core made up of rock wool
- Excellent fire resistance
- Option installation direction (horizontal or vertical)
- 2 to 10 meters if the standard length
- Insulation core with thickness between 50 to 200 mm.
What are the Types of Polyurethane Wall Panel?
Some common types of Polyurethane Wall Panel include:
- Seamless Polyurethane Sandwich Wall Panel
- Seam Corrugated Polyurethane Sandwich Wall Panel
The application of the Polyurethane Wall Panel acts as a category to classify them.
Moreover, the type of raw materials used in the construction also serves as a basis for its classification.
The coating present on the Polyurethane Wall panel also separates one type from the other one.
What is the Production Process of Polyurethane Wall Panel?
For making Polyurethane Cold Room Panels, 4 liquid stream components having polyurethane in them are mixed for the production of polyurethanes.
This is why this manufacturing demands a manufacturing line for its production in which one section is responsible for Polyurethane Wall Panel production
What are the Two Production Lines for Manufacturing Polyurethane Wall Panel?
The two production lines for processing Polyurethane Wall Panel are:
Continuous Polyurethane Sandwich Panel Line
This has more speed than the discontinuous process, almost 10 times faster. Also, it requires less manual and more automatic work.
Discontinuous Polyurethane Sandwich Panel Line
It has less speed than the continuous process and involves more manual work and less automatic work.
What are the Applications of Polyurethane Wall Panel?
Some widely used applications of the Polyurethane Wall Panel are mentioned below:
- It is generally used in cold rooms.
- You can find it in freezer rooms.
- Many cleanrooms comprise of it.
- It is present in many portable cabins.
- You can see it in various shelters, health centers, schools, and even warehouses.
- It is commonly installed in pack houses for protection of the goods by good insulation of the building.
- You will find the Polyurethane Wall Panel in different community sheds for the better protection of the people from sunlight and harsh weather.
What are the Advantages of a Polyurethane Wall Panel?
Here are enlisted some of the advantages of using the Polyurethane Wall Panel:
- Polyurethane Wall Panel has long-term insulation performance. This is due to its unique closed cells and great resistance to gas diffusion.
- With thermal insulation performance, it has a lasting capacity of 20-50 years or more.
- The anti-corrosive Polyurethane Wall Panel has a closed-cell structure. Its surface material provides high air and water vapor resistance.
- It may be molded into a mosaic connection structure, which simplifies post-assembly.
- There is no need for an extra insulation layer to prevent moisture and save time and effort in placing the insulation layer. These characteristics are not seen in other insulating materials.
- The thermal insulation performance of Polyurethane Building Panels is greater than that of air-only materials such as mineral, glass, wood, fiber, and polystyrene.
- Since the heat conductivity of the polyurethane foaming agent is significantly less than that of air (high thermal insulation performance).
- It also serves as a structural material. It can be used in making the entire construction lighter, longer in span, and more load-bearing.
- Rigid Polyurethane Wall Panel offers the best thermal insulation capability when compared to other insulating materials.
- It can meet building power consumption requirements. It provides for use during construction and the reduction of building area.
- Quality is consistent, and manufacturing efficiency is excellent.
- If there is a noticeable rise in demand, the factory production line of it manufactures with improved quality control. And also provides economic and competitive advantages.
- It provides excellent weather resistance and ease of installation. After being prefabricated at the factory, Polyurethane Wall Panel may be utilized for construction and installation.
- Furthermore, its manufacturing is not necessary when there are changes in the weather.
Why use Fasteners in a Polyurethane Wall Panel?
There are two main purposes of using the fasteners in the Polyurethane Wall Panel:
- It enhances the life of the fastening or fixing process.
- It helps in increasing the resistance of screws against resistance.
If you want to achieve good protection of your Polyurethane Wall Panel even when using fasteners, make sure to not bound it very tightly.
What are Touch-Up Painting Instructions for Polyurethane Wall Panel?
Some painting instructions for your Polyurethane Wall Panel include the following:
- Clean and clear the surface first.
- Use a small and soft brush for smoother and fine painting results.
- Cover the scratch with a tiny amount of lacquer.
- Never use spray paint for smaller surfaces.
When to Repaint your Polyurethane Wall Panel?
When the dents intensify and all the paint from your Polyurethane Wall Panel is gone, decide to paint it. Before painting makes sure it is clean and free of dirt.
Always use a soft paintbrush to paint up the entire surface with a smoother result.
What are Color Options Available in Polyurethane Wall Panel?
Different color options available in Polyurethane Wall Panel manufacturing are:
- Gentian blue
- Flame red
- White grey
- Silver
- Light ivory
- Pure white
- Yellow-green
- Traffic white
- Silver grey
These colors can be chosen on the basis of one’s interests. It may also be selected depending upon the application demand.
What you need to keep in mind is to choose high-quality colors that offer reliability to the Polyurethane Wall Panel.
This will also ensure the durability of the colors making them last longer and provide a better covering for the Polyurethane Wall Panel.
What Factors Affect the Cost of the Polyurethane Wall Panel?
There are three major factors responsible for determining the Polyurethane Sandwich Panels Price. These factors include:
Polyurethane Sandwich Panel Thickness
Greater is the thickness more is the material used, ultimately adding up more in the manufacturing cost.
Skin Type and Thickness
The type of coating applied can be expensive or standard. The application process must be for a thick layer or a standard one. This contributes to the Polyurethane Wall Panel price.
The Country of Production
Also one must know that different requirements and specification requests bring variation in the price of a Polyurethane Wall Panel.
Some countries do have raw materials available required for manufacturing the Polyurethane Wall Panel.
But there also are some countries that don’t have all the raw materials available. These countries import material from other countries which is a costly step.
What Factors Determine the Weight of Polyurethane Wall Panel?
There are two main factors that decide the weight of the Polyurethane Wall Panel, which include:
Thickness
The thickness of the sheet has an important contribution to the weight of the Polyurethane Wall Panel. This weight varies with the type of sheet being used.
Different types of sheets are pre-coated steel (also known as pre-painted galvanized iron), color coated steel with hot-dip zinc substrate finish, and coil coated steel, aluminum sheets, prepainted galvalume iron paper foils.
Foam Density
The Polyurethane Wall Panel density counts the density of the polyurethane involved during the foaming process.
On What Thing does the Length of the Polyurethane Wall Panel Depend?
The length of the Polyurethane Wall Panel is dependent on the usage requirement with regards to the desired application.
In the case of continuous production, 0.5 to 2.2 meters is the suitable length range.
One thing to consider here is the transportation element of the Polyurethane Wall Panel. If it is too long, its handling and transportation will be too difficult.
Thus, the length must not exceed any more than 12 meters.
What are the Reasons for Differential Bowing in your Polyurethane Wall Panel?
Some of the most common reasons for differential bowing in your Polyurethane Wall Panel are listed below:
- The adjacent Polyurethane Foam Sandwich Panels are attached to the same structure from different angles and locations.
- Due to differences in the manufacturing type and procedure, the characteristics of adjacent units differ.
- There is variation in the length of the adjacent Polyurethane Wall Panel units.
- The initial bows are different in different products, because of the different storage environments.
- The level of stiffness may vary in the adjacent units.
- Bowing is a variant in the Polyurethane Foam Panels that join together at the corners.
What is Commonly used for the Finishing of your Polyurethane Wall Panel?
The finishing for your Polyurethane Wall Panel depends on three factors:
- Budget
- Preparation method
- Requirements of the model
Some common finishes include:
- Steel or wood form finishing is suitable both for external and internal installation due to its smooth appearance.
- A paint finish is the best solution for a smoother and softer look.
- The textured finish provided by form liners attached to the forms is suitable for a rough appearance.
How is the Polyurethane Wall Panel Packaged?
The Polyurethane Wall Panel is fitted into packets for easy transportation.
These packets are made depending upon three things, one is the thickness, the second one is the weight, and the third one is the type of the product.
You can also request customized packets choosing your required products only,
But always make sure that you follow all the transportation guidelines, for the safety of the user as well as the product.
What is the Purpose of using Protective Films on your Polyurethane Wall Panel?
The purpose of using protective films on your Polyurethane Wall Panel is to protect its surface during the manufacturing, handling, and transportation processes.
But don’t forget to detach this protective film one month after the manufacturing of the product.
And also remember to make a maximum of three weeks of sun exposure before removing your protective film.
How to Transport your Polyurethane Wall Panel?
Here are some tips that can help in the safer transportation of your Polyurethane Wall Panel:
- Prefer open-top vehicles for larger space.
- Use forklift trucks for easy delivery and transportation.
- Make sure that your vehicle is technically fit for the task.
- Always assure that your loading vehicle is clean and has a pain surface.
- You may go for open semi-trailers for a spacious and easy delivery.
How to Unload your Polyurethane Wall Panel?
There are two ways to unload a Polyurethane Wall Panel from your delivery vehicle:
- Forklift truck
- Crane
The main thing that matters here is the safe unloading which can be achieved by following the general safety rules and regulations.
One of them is to use soft pads to prevent damage to the product.
What is the Installation Procedure for your Polyurethane Wall Panel?
Polyurethane Wall Panel installation may be separated into many steps:
Panel Shipment and Unloading at the Building Site, for Shipments up to 6 Meters Long:
Unloading the Polyurethane Wall Panel can be done manually or by means of a forklift. Forklifts that allow you to adjust the forks are preferred.
Spreader booms and conveyor belts should be used to raise such items. Belt spacing is 2-4m for packages that have lengths falling in the range from 6m to 12m.
Transport belts should be spaced 3.5-4.5m apart for shipments longer than 12m.
When unloading Polyurethane Wall Panel, avoid using point supports. Otherwise, the lining of the bottom of it may be damaged.
Quality Assurance of the Finished Structure:
Before installing it, make sure that the surface where you are attaching your Polyurethane Wall Panel is plane and straight.
Even minor deviations can result in leakage especially at the joints resulting in the “wave effect” (this isn’t all on the same plane.).
Removing the Protective Film:
It is advisable to take off the film exactly before bringing it to the installation location. It is not advised to remove the foil once the Polyurethane Structural Insulated Panels have been installed.
Securing:
Always make sure to connect some PES sealing tape strips before you secure it.
The most suitable site for this attachment is the area where it comes into touch with the interior lining of the Polyurethane Wall Panel.
Using seals is a great solution to prevent mechanical damage.
Polyurethane Wall Panel Installation:
The safest and most suggested assembling alternative is to utilize vacuum lifts to transport it.
Install the first part of it with bolts. Make sure that it penetrates the product’s whole thickness, up to the element of construction.
Installing Window, Doors, and Skylight Profiles:
Installation of door and window profiles needs a distinct description.
Skylights are included in some cases. The whole line of tiny windows includes locks that allow their attachment to Polyurethane Wall Panel.
This way you don’t need to buy extra accessories or parts for the installation process.
It may all be processed on-site using standard metalworking tools, such as reciprocal saw, nibblers, and jig-saws.
High-temperature cutting instruments, such as angle grinders, are not permitted. This might wreak havoc on the anti-corrosion coating.
Putting Together a Polyurethane Wall Panel:
When installing PU Insulated Roofing Panels, it is critical to ensure that it is pushed down appropriately to achieve optimum fastener tightness.
It entirely prevents the problem called “thermal bridges” when properly pushed down in the fasteners.
Where it is connected without fasteners then extra sealing is required, such as with low-pressure polyurethane foam or butyl ones.
Treatments for Masking:
Then comes applying masking treatments, such as corners, wind braces, joints, plinths, or ridges.
How to Clean your Polyurethane Wall Panel?
The cleaning procedure comprises of four steps that are elaborated below:
Dusting:
Dusting the Polyurethane Wall Panel is the simplest method to avoid dirt buildup and keep your walls appearing clean.
To lightly dust the entire surface, use a hand-held microfiber duster (extended arms are great for accessing spots near the ceiling that are difficult to reach) or a lint-free and soft cloth.
Dust right before a full cleaning, or if you notice small particles accumulating on your product.
Make A Cleaning Solution:
To remove stubborn stains, oil, or smoke residue, make a cleaning solution by combining warm water and a mild cleaner, such as dish detergent.
Wooden panels are generally coated with a veneer or sealer to preserve the wood from dampness.
Using a mild cleaning solution will gently clean the outer, sealed layer to remove stains or dirt without harming the wood.
To clean it, avoid using abrasive cleansers, strong alkalis, and solvents since these chemicals can damage, dull, or destroy the sealant on the exterior of the paneling.
Wipe Down the Polyurethane Wall Panel:
Soften a sponge or a smooth, lint-free cloth with the cleaning solution you’ve made.
Using a damp sponge or towel might cause water to infiltrate the sealant and distort the wood, so wring out your cleaning equipment before you begin.
To ensure that you are happy with the results, always test your cleaning solution on a tiny area before applying it to the entire wall surface.
Working in tiny areas, begin at the bottom of the wall and carefully wipe the PU Roof Panel.
Working from the bottom up can help you avoid drips and stains when cleaning. You should not need to scrape it; merely apply mild pressure with a soft cloth.
Dry it:
Immediately dry the tiny, cleaned wall portion. Allowing the cleaning solution to dry on the surface might cause a haze or discoloration.
Continue cleaning by wiping and drying another small area. When the water gets noticeably filthy, replace and replenish the cleaning solution as needed.
How to Remove Graffiti from your Polyurethane Wall Panel?
You may use a cloth or spray to apply some graffiti cleaner over the graffiti and let it sit for about five minutes.
Now clear the graffiti cleaner from the surface using a dry cloth.
Finally, use some water to rinse off the remaining product from your Polyurethane Roof Panels and at the last dry using a cloth.
One tip that can help you in achieving better results is that always try to maintain a lower temperature level because it is the most suitable condition for graffiti action.
What are Care and Precautions for your Polyurethane Wall Panel?
Here are some procedures or points that you must consider when taking care of your Polyurethane Wall Panel:
Use Water Sparingly
Water may be quite beneficial in everyday cleaning, but it can also be harmful in big quantities.
Because polyurethane is susceptible to water saturation, gently dampen a delicate cloth while cleaning with water. It should not be soaked.
Wipe the product down with a wet cloth to remove any persistent dirt, then rapidly dry the surface with a towel.
Make use of pH Neutral Cleaners
A pH balance refers to a substance’s alkalinity, such as a cleaning product. Polyurethane is sensitive to extremely alkaline chemicals.
So you may find cleaning solutions labeled “pH neutral” at your local home improvement store. It is sometimes marketed as “pH neutral cleaner” or just “neutral cleaner.”
These items are suitable for both water-based and oil-based urethane treatments.
Clean your Polyurethane Wall Panel thoroughly and add a little quantity of cleanser to a soft cloth and wipe it down.
Precautions
For the longer and improved life of your Polyurethane Wall Panel, here are some precautionary measures that you must always consider:
- Never use a wax coating.
- Furthermore, never use ammonia-containing cleaners or oil soaps.
- Just use dry techniques as much as possible and moist cloths and certified professional cleaners only when necessary.
How to Fix Small Dents in your Polyurethane Wall Panel?
Firstly thoroughly examine your Polyurethane Wall Panel. Cover the unaffected area while applying some polish on the dented area.
Then apply some anti-corrosive base paint followed by the application of polyester putty.
After applying these products, finely polish the affected area. Finally, apply a paint layer to make it similar to other parts of your PU Wall Panels.
Conclusion
If you want to buy a Polyurethane Wall Panel with long life, good constructional material, resistance to fire, and good weight handling ability, a Polyurethane Wall Panel is a great choice to go for.
Always make sure that you spend a good time searching for the best type with all the required features if you want to get the most suitable product for your usage.
Other than routine maintenance and cleaning, try hiring professionals that can help you in better cleaning your Polyurethane Wall Panel.
Moreover, always buy from a trusted and renowned manufacturer if you don’t want to make any compromise on the quality of the product.
FAQs of Polyurethane Wall Panel.
What Makes a Polyurethane Wall Panel Suitable Insulation Material?
The low thermal conductivity value of the Polyurethane Wall Panel makes it a suitable insulation material. You can use it for providing maximum protection in your building.
Is Polyurethane Wall Panel Safe?
Yes, the Polyurethane Wall Panel is very safe and harmless for the environment. This is due to the least indoor air emission produced from it.
How to Prevent Condensation using Polyurethane Wall Panel?
It is possible to prevent condensation problems in your Polyurethane Wall Panel if you use a core material that has high vapor resistance.
What Sort of Polyurethane Wall Panel can be Recycled?
An undamaged and uncontaminated Polyurethane Wall Panel can be recycled. But the entire recycling process is very demanding in terms of money, energy, and effort.
What Sort of Adhesives can be used when Installing the Polyurethane Wall Panel?
It is suggested to use constructive adhesives which are high in quality while installing your Polyurethane Wall Panel. You may go for solvent-based or VOC formula depending upon your requirement.
How can you Fix the Scratches on your Polyurethane Wall Panel?
For treating the scratches on your Polyurethane Wall Panel, it is suggested to use high-quality white enamel appliance paint.
What is the Benefit of Using Fire Resistant Polyurethane Wall Panel?
The two main benefits of using the fire-resistant Polyurethane Wall Panel are that it doesn’t catch fire, and also it doesn’t start melting when exposed to high heat.
What Sort of Roof is Most Recommended to Be Used With your Polyurethane Wall Panel?
A conventional roof is the most suitable roof that can be used with your Polyurethane Wall Panel. You may go for other roof designs after consultation with your installation service provider.
Is it Possible for the Polyurethane Wall Panel to Accumulate Moisture?
No, the Polyurethane Wall Panel never accumulates moisture. Moreover, it doesn’t provide space for mold growth, which assures an always dry surface.
What is the Benefit of Using Screws in installing your Polyurethane Wall Panel?
The sole purpose of using screws while installing your Polyurethane Wall Panel is to achieve a stronger grip. You may use them in addition to the adhesives.
Why Use Caulk in your Polyurethane Wall Panel Installation?
Caulking is beneficial for installing a water-tight Polyurethane Wall Panel. A 100 percent pure silicone caulking is widely used.
On What Sort of Buildings can you Use a Polyurethane Wall Panel?
A Polyurethane Wall Panel can be used for wood, bricks, and mortar building. This will help in better insulation and presentation of your building.
- Gallery
- Data Sheet
- Details
Panel Thickness | Panel Weight | K | Average Sound Insulation(bd) | Max. Span At Load 50kg/m2 | |
mm | Kg | W/m2 0C | Kcal/m2 h 0C | ||
50 | 10.44 | 0.663 | 0.57 | 20 | 3.9 |
| 75 | 10.89 | 0.442 | 0.38 | 21.5 | 5 |
100 | 11.79 | 0.33 | 0.19 | 23 | 9.5 |
| 150 | 12.69 | 0.22 | 0.179 | 24.5 | 3.45 |
200 | 13.59 | 0.166 | 0.143 | 26.5 | 4.3 |
| 250 | 14.49 | 0.133 | 0.114 | 29 | 7.8 |
Color EPS steel sandwich panel
Surface s colored steel sheet, core material is self-extinguishing polystyrene. It is continous heated and pressured in molding machine, then composited by the heat-curing adhesive. Its very light, 1/20-1/30 equivalent weight of concrete, keeping warm and insulating heat, its heat transfer value is 0.034W/mk. Easy to install. It’s new material with all the advantages of weight bearing, warm keeping, waterproofing, decoration.
Application:
Ceiling and surround for clean factory, workshop for clean products, warehouse, cold room., long span panel, reinforcing the original structure, temporary office, shop, market, koist.
Specification:
1, Fire rating: B1
2, Thickness: 50mm, 60mm, 75mm, 100mm, 120mm, 150mm, 180m, 200mm
3, Width: Wall-1200mm (effective 1150mm), 1000mm (effective 950mm), Roof- 1000mm (effective 980)
4, Length: no limited, recommend less than 11.85m fit for 40HQ
5, Steel thickness: 0.4-0.8mm
6, EPS density: 12-20 kg/m3
7, Surface: Wall flat or groove, roof corrugated
8, Joint: Tongue and groove
9, Paint: PE, PVDF, HDPE, SMP, RMP
10, Color: Any RAL color
11, Delivery: 4-7 days
12, Production capacity: 3500m2 per day
13, Free sample
Sunnyda-An Ultimate Buying Guide of EPS Wall Panel.
It is obvious that you will need wall panels, whether you’re constructing a cottage, a shopping mall, or a school. Right?
With the passage of time, the use of wall panels is increasing, and this way, EPS Wall Panel has become much more famous due to a variety of valuable; these traits and functional features.
But, many times, users get confused about the hype of EPS Wall Panel, and they wonder about its popularity. Meanwhile, many people wonder why it is considered the most practical and reliable from all other panels of the market.
Therefore, we are going to elaborate on everything on the EPS wall Panel: its material, functions, uses, advantages, applications, and so on.
Let’s begin!
1.What is an EPS Wall Panel?
2.What are the Exclusive Features of the EPS Wall Panel?
3.What are the Specifications of an EPS Wall Panel?
4.What is an EPS Wall Panel Made of?
5.What are the Reasons to Choose the EPS Panel?
6.Why is the EPS Wall Panel so Popular in the Construction Industry?
7.What are Applications of Installing EPS Wall Panel?
8.What are the Benefits of an EPS Wall Panel?
9.How is the EPS Panel a Technologically Superior Alternative to Traditional Brick Masonry?
10.What are the Crucial Installation Instructions for your EPS Wall Panel?
11.How to get EPS Wall Panel Assembled?
12.What the Major Mistakes User Commit For Cleaning the EPS Wall Panel?
13.Is the EPS Wall Panel Eco-Friendly?
14.What are the Maintenance Suggestions for your EPS Wall Panel?
15.How can you Reduce the Maintenance Issues of your EPS Wall Panel?
16.Why do you Require an EPS Wall Panel?
17.What are Interesting Facts about the EPS Wall Panel?
18.What are the Handling Tips of EPS Wall Panel?
19.Is EPS Wall Panel Soundproof?
20.Conclusion
What is an EPS Wall Panel?
EPS Wall Panel is a lightweight, newly introduced, and energy-saving material. It is highly durable and offers additional benefits to enclose a particular area.
This wall construction material has drastically replaced the traditional block masonry process due to its budget-friendly nature.
It saves the laborer’s energy and effort at the construction time; moreover, it is a dry construction process that protects from construction mess.
Typically, it uses expanded polystyrene foam as its central material, while cement fiber serves as its face material. From inside, it is filled with laborers’ cement- sometimes, the formation of material is a bit changed.
In addition, this composite wall panel is quick and easy to install; you do not need to exert any extra effort or time during its construction.
It uses the smaller area of your floor and effectively increases the usable space available.
The best part about this wondrous creation is its superior quality in comparison with competitors. It is sound-proof, moisture-proof, and fire-resistant in nature. Moreover, this heavy-duty wall panel is designed for seismic activities.
Despite these tons of benefits, you will find it safe to use and affordable to buy.
What are the Exclusive Features of the EPS Wall Panel?
Heat Preservation
Due to its non-combustible composition, this convenient construction panel operates admirably under fire for more than four hours. It can even function while containing the fire, smoke, and poison gas within the fire area. In addition, however, it can prevent the spread of fire.
Just like most wall materials, it is made of an environmentally friendly and energy-efficient heat insulating material.
It can maintain the indoor temperature consistently and makes the environment much more comfortable with its heat insulation and preservation function.
Hanging the Loads Plus Stick-Ability
The wall material board can be hammered into, or an extension bolt can be inserted to hang big loads.
Its hanging strength at a single place exceeds 50 kg. This is because of its smooth and ash-free surface. You may also cover the board with ceramic tile, wall art, paint, wooden panel, or other material.
Increased Usable Area
Compared to standard block/brick, the board’s thickness of 100mm helps save the building area.
What are the Specifications of an EPS Wall Panel?
Well, there are so many specifications of the EPS Wall Panel that are written as follows:
- Thickness: 50mm, 60mm, 75mm, 100mm, 120mm, 150mm, 180m, 200mm
- Width: Wall-1200mm (effective 1150mm), 1000mm (effective 950mm), Roof- 1000mm (effective 980)
- Length: no limited, recommend less than 11.85m fit for 40HQ
- Steel thickness:4-0.8mm
- EPS density: 12-20 kg/m3
- Surface: Wall flat or groove, roof corrugated
- Joint: Tongue and groove
- Color: Any RAL color
What is an EPS Wall Panel Made of?
An EPS Wall Panel is a product that is primarily made up of two metal or polymer composite skins.
The core material of this wall panel varies, but some common materials that are used for this purpose are:
- Expanded polystyrene (EPS)
- Mineral wool
- Rigid polyurethane (PUR)
- Polyisocyanurate (PIR)
These materials together optimize the performance and strength of the wall panel.
What are the Reasons to Choose the EPS Panel?
EPS Wall Panel can facilitate you in ample ways. Honestly, investing in this process is entirely safe and long-lasting. The following are the reasons that will don’t let you miss this wall building process:
Saves Time
Whether you use this construction material at your home or office, you will find it quicker than others.
For instance, if you compare the double brick wall and EPS Wall Panel or EPS Sandwich Wall Panel, you will observe that EPS Wall Panel is quick in its action.
Furthermore, you do not need to hire a long list of laborers for this uncomplicated construction process. It is because a professional team of skillful laborers can quickly complete all steps of this technique.
Economical
This material facilitates a quick construction process. At the same time, it is economical as its raw materials are relatively low in cost.
Unlike other wall building processes, this panel needs fewer laborers; hence, you do not need to spend a heavy amount on their wages.
Saves Space
One more factor that will convince you is the space-saving technique of this panel. During construction, this panel doesn’t cover a significant space on the floor. In this way, it makes a lot of the area of the floor free.
On the other hand, any random wall construction material can utilize a massive area. It further consumes a lot of the available material of your home or workplace in the process.
Multiple Colors
Aesthetics are becoming increasingly important. In addition to the core functionality of the industrial structures, the appearance now matters the most. Whether it’s a warehouse, office, manufacturing plant, store, or vehicle showroom, one must use a durable construction material.
Various carefully chosen designs can be freely connected to produce stunning outcomes. These draw attention and highlight the sort of business with the help of a traditional or a trendy design.
Versatility
Hundreds of structures made of EPS Wall Panel can be seen all over Europe: industrial sector, homes, factories, offices, and whatnot.
This hassle-free panel comes in wall and roof variants and is commonly used in the following structures:
- Warehouses and Logistics hubs
- production facilities
- Workshops
- Car showrooms
- Sports and recreational facilities (swimming pools, arenas, and halls)
- Cold stores and freezers
Why is the EPS Wall Panel so Popular in the Construction Industry?
Several reasons contribute to making EPS Wall Panel a popular choice in the entire construction industry.
The lightweight concrete of the EPS Wall Panel makes it popular because it is made by incorporating light particles (vermiculite, pumice, clay) into the concrete mix or an air-entraining agent.
Moreover, the durable and strong nature makes it part of every construction industry; both the production and consumption of the Wall Panel are exceedingly high.
The recycled nature, soundproof ability, low heat conductivity, high quality, and withstand ability make it a leading part of the construction industry.
What are Applications of Installing EPS Wall Panel?
It is not hard to install EPS Wall Panel, it will take your least time and effort.
You will see your big project of fixing EPS Wall Panel will be completed in the shortest time than you ever imagined.
There are simple steps to install this versatile panel:
- Take EPS Wall Panel to the construction site, where you want to install it.
- Unload them.
- Remove the protective film.
- Attach the sealing tape.
- Install on the wall you want.
- Tap the EPS Wall Panel tightly and forcefully to fix the wall.
- Do masking on every edge and corner, joint, plinth, etc.
What are the Benefits of an EPS Wall Panel?
EPS Wall Panel helps to upgrade the ancient construction methods given the undermentioned advantages.
Eco-friendly, Green Product
There is no harmful material used in the EPS Wall Panel production, so it is environmental-friendly, user-friendly, and sustainable.
In addition, it helps to lessen down the carbon dioxide produced in the building. Consequently, it is a green product.
Fast and Proficient Construction
During the construction, entirely dry work is used as the wall material that saves you, the construction site, and laborers from the mess. Hence, it is a form of fabricated construction.
You do not need to do plaster on the EPS Wall Panel because it already has fine finishing.
It lessens the construction period, refines the construction investment, and enhances the construction development 20 times better than the bricks/blocks masonry.
Lightweight and Economical
The wallboard is prepared with a very lightweight core material. Therefore, it is entirely a light weighted structure. As a result, it has a very economical design as it weighs just 1/5th of a typical 113mm thick brick wall.
Ultimately, it shrinks the size of the structural members and foundations. It also reduces the construction expense as there is no need to hire laborers to lift heavyweights.
Fireproof
This wall panel is flameproof as the material used in its preparation is completely non-inflammable. It has fire-resistant characteristics at an excellent level. It helps stop the fire from dispersion because it can restrain the fire, smoke, and toxic gases encompassing the fire zone. It is capable of conducting decently under fire for more than four hours.
Heat Sustainability
Energy-efficient and thermal insulation materials are used in the preparation of this wall material. Therefore, it is ecological.
Moreover, it helps keep the room temperature safe as it owes a good thermal protection and conservation influence. Eventually, there is no risk or danger.
Sound Insulation
EPS Wall Panel holds the ability of noise isolation, noise immersion, and noise reduction. Compared to the ancient masonry walls, this 100mm thick panel wall delivers sound isolation of up to 42dm. It is supposed to be at an outstanding level.
Hanging Loads and Stick-Ability
It can be hooked right into the wall material board, or heavy loads can be hung onto the installed molly bolts.
You can hang up to 50 kg weight on its hooks. Ceramic tiles, wallpaper, paint, wood panels have the property of being ash-free. So, they are used to cover the exterior of the board.
Moisture-Proof and Waterproof
You can use EPS Wall Panel even in areas where there is humidity, like kitchen, bathroom, and undercrofts, etc.
Besides being lightweight, these walls are water-resistant and moisture-proof. This makes you feel pleasant when water does not leave any effect on your walls.
Anti-Pressure, Anti-Earthquake, Anti-Impact
EPS Wall Panel is also proposed for tectonic resistant construction. It is available competently in lightweight, tongue, and groove joints.
In addition, its earthquake resistance makes you feel more comfortable and sheltered.
How is the EPS Wall Panel a Technologically Superior Alternative to Traditional Brick Masonry?
These environment-friendly panels are popular for a variety of reasons, the most important of which is cost.
Sandwich panels outperform traditional building technologies based on stone walls in three significant areas compared to frame or stud partition technology (frames lined with EPS Wall Panel).
Direct Costs
Building a structure in either technique necessitates similar levels of capital expenditure. The expenses of construction material, labor, and shipment are all included in this comparison.
Construction Time
A classic masonry-based structure could take 6 to 7 months to complete. A stud partitioned building of the same volume takes only one month to complete. Construction time is crucial to the company’s success. The faster an industrial building or warehouse is put to use, the faster a return on investment can be realized.
Construction Processes
Construction standards might be crucial for a building project in particular industries. For example, the construction of stud partitions is a ‘dry procedure,’ meaning that no water is required for the materials.
A dry technique merely necessitates the assembly of the structure and screws to secure the cladding (in this case, the EPS Wall Panel).
What are the Crucial Installation Instructions for your EPS Wall Panel?
When installing this easy-to-install panel, use cautions:
- Examine the individual panels both before and after they are installed. Many times it becomes challenging to find any flaw in the reviewed Foam Sandwich Wall Panel but you need to figure it out smartly.
- Any EPS Wall Panel faults should be reported to the manufacturer right away. Installing defective or damaged panels is not a good idea.
- These panels are simple and quick to put together. From experts’ experience, a skilled construction crew can install 600 m2 of these green panels in around 8 hours. Thus, hiring a wide crew for installation is not wise.
How to get EPS Wall Panel Assembled?
The assembling of this EPS Wall Panel must be done or supervised by someone familiar with it for many decades.
The steps to assemble EPS Wall Panel on wall and roof are as follow:
- The building supplies are supplied to the job site first. EPS Wall Panel, sub-frame components (cold-formed shapes), and accessories are also carried along. It also includes some other items: fasteners flashing, gaskets, seals, etc.).
- Construction handling equipment unloads the items provided by the carrier.
- Then there is a need to handle the big roll of the EPS Wall Panel carefully.
- While assembling, you need to be careful that the EPS Wall Panel is perfectly pressed on the wall.
- Ensure the utmost fasteners and tightness.
- If you haven’t used the fastener at some places, make sure that you are sealing it appropriately.
At the time of assembling, sealing every coroner is essential.
What are the Major Mistakes to Avoid While Cleaning EPS Wall Panel
If your EPS Wall Panel remains span-new and contemporary, removing the dust, stains, dirt, and harsh materials from the surface is not a hassle.
So, don’t forget the following points while washing or cleaning this fantastic Wall Panel.
Scratchy Cleaning Tools
To negate the scrapes and scratches on the exterior of the EPS Wall Panel, always clean with a soft hand. In particular, zinc, stainless steel, and titanium are used for finishing purposes.
Still, in contrast, specific panels are extra vulnerable, so you need to be conscious while cleaning them.
You are suggested to use a brush or a soft sponge for this task. With spotless cotton fabric and clean water, scrub the surface softly.
Never scrub the equivalent portion continuously for a long time if any spot or mark is resolute. Equally, rub down the surface to remove the stain. Rinse down the area using water and white spirits if you find any oil or grease stains.
Consequently, never use harsh or brutal tools to wash the panel. Instead, go for a soft and cotton material.
Extreme Cleaning and Steaming
The extreme cleaning can potentially damage the finishing of the wall. Instead, you can use a soft compound to clean the surface for extracting dirt or dust.
You may use mild water and a gentle concentrated solution to wash the EPS Wall Panel. However, do not forget to keep it away from suspensions or mixtures. You can use water to rinse thoroughly.
Excessive cleaning can drastically harm this panel. Therefore, negate such materials and avoid steaming your wall panel regularly.
Is the EPS Wall Panel Eco-Friendly?
This panel is, indeed, environmentally friendly. It actively contributes to a better environment throughout the building’s operating life cycle.
Furthermore, it provides significant environmental benefits by reducing energy consumption and greenhouse gas emissions. It is thus well adapted to environmentally friendly new construction projects.
It’s simple to work with, safe, and non-hazardous. In addition, it has consistent mechanical and insulating properties for the life of the building in which it’s installed.
At any point in its life cycle, EPS Wall Panel does not contain or employ any ozone-depleting chemicals.
It has great eco-credentials at every point of its life cycle, from production to application to recycling and final disposal.
Besides that, every step of the manufacturing process adheres to the most recent international environmental requirements.
What are the Maintenance Suggestions for your EPS Wall Panel?
The overall condition and functionality of the panels and other structural components must be checked at least once a year.
The service life of the panels is extended when they are inspected regularly. During yearly inspections, pay special attention to areas where dirt and moisture collect.
When it’s time to replace the EPS Wall Panel or any other structural component, you’ll need to use the right products. The maintenance work of these panels is performed on the structures and must be documented.
The Following Credentials must be Noted:
- The objective of maintenance work,
- Measurements taken,
- The date,
- The person who conducted the work, and
- The supplies and materials utilized
How can you Reduce the Maintenance Issues of your EPS Wall Panel?
Some things that can be applied to reduce the maintenance issues of these panels are written below:
- Processes that could cause a fire should be kept well away from this type of construction panel.
- Stacking flammable materials close to the surface of the EPS Wall Panel is not a good idea. For example, pallets made of wood or plastic should not be stacked too close to combustible sandwich panels. A 10-meter distance is advised.
- Unless the EPS Wall Panel system can be identified as having at least 60 minutes of fire resistance, forklift truck battery charging should be positioned far away from it.
- All heating and cooking equipment should have automatic fire suppression systems that are appropriate for the procedure.
- Hot gas extraction flues should not flow through these combustible panels unless they are suitably protected.
- Service penetrations through them should be avoided as much as feasible. If this isn’t practical, any spaces should be adequately sealed to prevent fires.
- Metal conduits should always be used to encase electrical lines running through these construction panels.
- Electrical equipment close to these panels should be inspected and tested at least once a year.
- Items should not be attached to them. If this is not possible, care should be taken to avoid leaving the core exposed or damaged.
Why do you Require an EPS Wall Panel?
EPS Wall Panel is a type of lightweight energy-saving wall material. It consists of a face panel made of cement fiberboard and a core made of expanded polystyrene (EPS Wall Panel) foam particles.
Due to its dry building procedure and energy-saving properties, this new product has replaced traditional brick/block masonry in partition walls.
The installation of composite wall panels is simple and thus, minimizes construction time and effort.
They take up less room, resulting in more usable floor space. This, in turn, leads to cost savings in the longer run. In addition, they’re fire-resistant, sound-proof, water- and moisture-proof, and constructed to endure earthquakes.
What are Interesting Facts about the EPS Wall Panel?
EPS Wall Panel is made of polystyrene. There are many exciting facts about polystyrene. Some of them are:
- EPS Wall Panel is made mainly by the air.
- It is reusable and recyclable.
- It is eco-friendly.
- EPS Wall Panel saves time and energy
- It is prompt to install.
- Its polystyrene has two types of forms; extruded and expanded.
What are the Handling Tips of EPS Wall Panel?
Receiving the Shipment
Crosscheck the supplied items against the Shipper as soon as the insulated metal panels and accessories arrive. The purpose of cross-checking is to find if there is any issue in the shipment.
The shipping company is responsible for ensuring that the material arrives in good condition. Thereby, any discrepancy, shortfall, or damage must be noted on the Bill of Lading as soon as possible.
You can segregate the damaged materials if you find any damage in shipping. Do remember Freight claims are managed by the shipping firm directly.
Unloading the Materials
Unloading insulated metal panels should be done with caution. Unloading the boards is possible using a forklift, crane, or by hand.
Unload the bundles one at a time with a forklift. To protect against damage, hard surfaces like the forklift mast should be cushioned.
If unloading 2”, 2.5” & 3” panel bundles longer than 36′ or 4”, 5” & 6” panel bundles greater than 48′, use two forklifts.
Make sure the forks are as far apart as possible (5 feet at the very least). On smaller projects, hand unloading is appropriate.
Material Movement
When moving the insulated panels, use caution. Handle this wall panel in a way that will not cause the product to bend, dent, scratch, or otherwise be damaged.
Improper handling can put workers in danger and cause damage to the EPS Wall Panel and surrounding materials.
The installer must guarantee that the Panel is lifted and installed safely and securely. When removing this Panel from a bundle, always lift it rather than dragging it. Only the bottom face of the panel should be raised.
Installation
When installing the insulated panels, use caution. Examine the individual panels both before and after they are installed. You might not be able to observe the damage until a panel is placed. Considering this, it’s critical to inspect each previously placed panel before installing the next one. Thanks to the interlocking side-joint.
Also, any panel should be reported to the manufacturer at a distance. Finally, do not install defective or damaged panels in any case.
Is EPS Wall Panel Soundproof?
Yes, soundproofing is a feature of the EPS Wall Panel. Sound insulation is essential for minimizing the negative impacts of noise on humans. It blocks undesired noises and reduces the spread of noise from noisy places.
Acoustic EPS Wall Panel used on the roof and walls boost productivity by producing healthy and comfortable areas free of noise.
It further prevents workplace accidents with their mineral wool insulation core and perforated sheet metal surface. All in all, it gives them their sound insulation features.
Conclusions
Before installing EPS Wall Panel, you should properly be aware of its material, quality, versatility, and uniqueness; so you may not buy wrong or low-quality products.
Moreover, you should also have an idea of how to install it, clean it, and maintain it. You cannot show any negligence or carelessness at the time of handling your EPS Wall Panel because your mishandling can impact its life.
Buying and installing EPS Wall Panel is a great pleasure, but beyond it is its maintenance. Hence, you don’t need to compromise on it if you find any problem because a little delay can create a massive issue.
In a nutshell, it is immense to install an elegant and jaw-dropping EPS Wall Panel at your home and workplace.
FAQs of EPS Wall Panel.
Where can we use the EPS Wall Panel?
These are commonly used in industrial units, commercial buildings, cold storage facilities, residential structures, power plants, and agricultural and husbandry structures.
How is EPS Wall Panel Energy-Saving?
EPS Smart Panel is a lightweight and energy-saving solution that is simple to install; it saves time and effort during construction.
Above all, it is not made up of expensive material but durable and energy-saving.
Does EPS Wall Panel Come in Colors and Styles?
Yes, it not only works as a wall protector but also as walls-decorative. It comes in different colors and styles. You can choose according to your choice.
Is the EPS Wall Panel Worth the Money?
Absolutely yes, this Panel is worth the money. Because it provides so many advantages and is also very reliable, that’s why it is a better thing on which your money can be invested.
What do you think is the EPS Wall Panel for a Certain environment?
You can use EPS Panel 24/7; the changing environment doesn’t harm it. It can easily tolerate climate change.
Can EPS Wall Panel Handle Damages?
EPS Wall Panel is durable; it neither rips nor falls easily; its sturdy construction makes it long-lasting.
How to Protect EPS Wall Panel from the Intensity of the Weather?
The EPS Wall Panel doesn’t get affected by an intense environment, yet you need to clean it every day and if you find any little damage, get it fixed there.
Can EPS Wall Panel Save Space?
Yes, it can save the place of your home as it doesn’t take a wide space on the floor but a little one. In this way, it is famous as a space-saver.