Rockwool Insulation Panel Manufacturer

Rockwool Insulation Panel- A Comprehensive Buying Guide by Sunnyda.

Do you want an effective thermal resistance for your buildings?

A Rockwool Insulation Panel comprises two metal surfaces that enclose the stone wool.

It can be used to get protection from a very hot or cold environment, for establishing a normal temperature.

For your convenience, you can avail of it in variant sizes and colors.

It is not just resistant to heat but is also resistant to water content, thus increasing its longevity.

One of the greatest benefits of using this in your building is to avoid unnecessarily loud noises entering into the building, due to the presence of its acoustic properties.

In this guide, you will know about the uses and benefits of the Sandwich Panel Rockwool. Moreover, you will also read about its structure and composition. So, let us start.

1.What is the Rockwool Insulation Panel?
2.What are the Features of the Rockwool Insulation Panel?
3.What are the Components of a Rockwool Insulation Panel?
4.What are the Material Options for Making up the Core of a Rockwool Insulation Panel?
5.What is the Thickness of a Rockwool Insulation Panel?
6.What is the R-Value of Rockwool Insulation Panel?
7.What are the Benefits of using the Rockwool Insulation Panel?
8.Which Industries use the Rockwool Insulation Panel?
9.Is Rockwool Insulation Panel Resistant to Fire?
10.How to Install your Rockwool Insulation Panel?
11.What Precautions should you Take While Installing your Rockwool Insulation Panel?
12.What Makes the Rockwool Insulation Panel Suitable for Acoustic Insulation?
13.How to Achieve Safety While using Rockwool Insulation Panel?
14.What is the Average Life of a Rockwool Insulation Panel?
15.What is the Difference Between a Rockwool Insulation Panel and Glass Wool Insulation Panel?
16.What is the Difference Between Polyurethane Foam Insulation (PUF) and Rockwool Insulation Panel?
17.Can you Recycle your Rockwool Insulation Panel?
18.How Does the Rockwool Insulation Panel Differ From the Polystyrene Sandwich Panel in Terms of Water Absorption?
19.What Thermal Properties Affect the Efficiency of your Rockwool Insulation Panel?
20.How is the Thermal Performance of the Rockwool Insulation Panel Different from that of the Polystyrene Sandwich Panel?
21.Conclusion.

What is the Rockwool Insulation Panel?

A Rockwool Insulation Panel is that insulating material that comprises two metal sheets between which is present the main stone wool component.

This stone wool features high density due to which it can bear good compression without resulting in any deformation or damage.

Moreover, its tensile strength is very beneficial to use in the construction sector.

Despite its various applications and benefits, it is not harmful to the environment. It is also recyclable which saves a lot of production and buying costs.

Due to its acoustic feature, using a Rockwool Insulation Panel to achieve calmness in your building is a great solution.

But the necessary thing is to keep it maintained so that you can avail its long-term benefits.

Moreover, also focus on cleaning your Rockwool Insulation Panel with the help of professionals to avoid rusting, corrosion, or mold growth-like problems.

What are the Features of the Rockwool Insulation Panel?

Following are listed some important features of the Rockwool Insulation Panel:

• It is resistant to fire issues.

• With anti-impact and anti-pressure quality, it can bear much pressure without causing any structural deformation.

• Rockwool Insulation Panel is protected against water damage.

• Due to its harmless construction, it is safe for the environment.

• It is non-toxic and safe for the user’s health.

• It possesses excellent thermal properties to keep it protected against heat problems.

• The presence of special features allows the Rockwool Insulation Panel to conserve energy.

• All the materials used in its manufacturing are light in weight.

• Its installation is simple, easy, and requires minimum time.

What are the Components of a Rockwool Insulation Panel?

Mainly, the surface material and the filler substance make up the Rockwool Insulation Panel.

Here is a description of some components that join together to make up the Rockwool Insulation Panel.

Surface Material

Rockwool Insulation Panel made of either PPGI or durable steel is always available in the market.

Galvalume Steel

The underlying metal (steel) is protected from oxidation by a durable steel coating, which is made up of aluminum, silicon, and zinc.

In galvalume steel, the ratio of the components is 50 percent zinc, a little under 50 percent aluminum, and traces of silicon.

When subjected to a fluid that accelerates oxidation, it helps the metal resist rust and provides better long-term protection when compared to conventional galvanizing.

Because it can tolerate more extreme corrosion than ordinary galvanizing, this type of coating is ideally suited for metal paneling and roofing for outdoor applications.

In an alkaline climate, however, galvalume steel should not be used because the aluminum in the coating is less stable.

Because the honeycomb structure of the steel’s covering provides insufficient protection to exposed edges, galvalume steel’s cut edges are more prone to corrosion.

Rust in durable steel spreads from the site of original contact, but corrosion in PPGI coatings remains confined.

This type of steel should also be avoided in applications where there is a high risk of damage, scratches, or indentation.

PPGI Coating

These are galvanized iron steel sheets that have been pre-painted.

The coating has a zinc cover that is evenly dispersed and protects the underlying steel sheet from oxidation and corrosion.

This sort of surface treatment on steel makes it extremely robust and resistant to UV sunlight rays and weather.

Insulating Core Material (Rockwool Steel)

Mineral Wool Sandwich Panel is a kind of wool made from molten rocks such as basalt and cemented briquettes.

Melting basalt, diabase and dolomite are some other materials used in their making. Then mix them with bakelite, which is another way to produce Rockwool.

What are the Material Options for Making up the Core of a Rockwool Insulation Panel?

Below are present some amazing options for making up the core of your Rockwool Insulation Panel:

• It has basalt which is a salt of volcanic origin.

• It comprises dolomite which is a rock made from mineral dolomite.

• There is a binder that is very helpful in binding or holding up the fibers.

• The presence of coal in it provides ease in the raw material melting process.

• You will also find bauxite which is a highly aluminum-containing rock.

• Dedusting oil is also present for reducing the dust present in your Rockwool Insulation Panel.

All these materials are natural and organic. Moreover, they have the least adverse effects on the environment.

What is the Thickness of a Rockwool Insulation Panel?

Surface galvalume steel or PPGI steel thickness lies between 0.4 to 0.8 mm.

While the total thickness of the Rockwool Insulation Panel can range from 40 to 200 mm.

The more effective the insulation is, the thicker is the Rockwool Insulation Panel.

What is the R-Value of Rockwool Insulation Panel?

The R-value of the Rockwool Insulation Panel represents its heat resistance. It is used to indicate protection against heat damage.

This value is variable for different units. It depends upon the following two factors:

The materials that make up the Rockwool Insulation Panel.

The procedures and techniques that are used for its construction.

One thing to always remember is that a high R-value is a better option to go for.

This is because the higher R-value has better performance against the heat damage, therefore contributing to better insulation.

What are the Benefits of using the Rockwool Insulation Panel?

There are multiple amazing advantages of using Rockwool Insulation Panel over alternative insulating materials.

Following are some benefits of using a Rockwool Sandwich Panel:

Good Thermal Efficiency

Rockwool Insulation Panel offers excellent thermal resistance qualities.

It allows you to save money on your energy costs by minimizing the energy used to heat and cool your building.

Noise Insulation

It may be used to minimize the noise in locations like conference rooms and workplaces in busy cities.

Because of its random fiber orientation and high population density, the material may trap sound waves and thus resulting in reduced vibrations.

Non-Combustible

It is constructed using material that has high fire resistance characteristics and is ideal for use in the construction of fire-resistant structures.

When you use it to create your structure, you’ll substantially increase its capacity to protect people and property in the event of a fire.

Breathability

In case you want to minimize the danger of bacteria and mold growth in your building, it is a good option to be used.

This is because Rockwool Sandwich Panels allow the moisture to leave the building resulting in a better and longer life.

Longevity

Because of the material’s infinite lifetime, using the Rockwool Insulation Panel to create your structures provides you with a durable property that will stay with you for a longer time.

Replacement, maintenance, and repair costs are reduced due to the material’s durability and good quality.

Resistance to Compression

A Rockwool Insulation Panel is extremely strong and resistant to pressure.

This makes it ideal for building structures whose layout or function may vary over time and necessitate new components as well as thermal insulation for household structures.

Environmental Friendly

Because of its natural origin and low danger rating, the material has a lower carbon impact.

Furthermore, using the Rockwool Insulation Panel causes a decrease in air pollution.

This happens by reducing your reliance on non-renewable energy sources such as electricity and natural gas.

Sustainability

The materials used to make it are obtained from nature and can be recycled several times.

An existing Rockwool Insulation Panel may be used to make new ones, lowering production costs.

Fast Construction/Installation

You can utilize Rockwool Sandwich Wall Panel that are manufactured according to the arrangement of your construction drawing to quickly install them.

As a result, the installation time will be reduced by more than 40%.

Moreover, such designs will be very easy and simple to handle.

Which Industries use the Rockwool Insulation Panel?

The Rockwool Insulation Panel is used for insulation against noise and fire in the following ways:

• It is used in the construction of roofs.

• Rockwool Insulation Panel is used in making walls of your building.

• It is also suitable to be used in the ceilings.

You can use it in the below present areas:

• Offices

• Homes

• Mobile vans

• Schools

• Companies

Is Rockwool Insulation Panel Resistant to Fire?

Yes, a Rockwool Insulation Panel is resistant to fire. It can easily tolerate temperatures up to 1000°C.

Moreover, the material that makes its core is completely safe to use due to its non-combustible nature.

One other great factor is its high density. Due to this, fire consumes more time to spread into the building.

This provides an edge to the people to run away within a longer period in case of a fire emergency in the building.

How to Install your Rockwool Insulation Panel?

Here are some steps that you must follow during the installation of your Rockwool Insulation Panel:

• Firstly, using a U-shaped hook or vacuum suction, lift it to the installation locations.

• Place it near the major trusses on the roof purlins and spread it over the roof length, keeping in mind the installation direction.

• When working with big and hefty ones, you should raise them one by one using a crane and appropriate lifting clamps.

• To transfer your Acoustic Sandwich Panel to the appropriate position, lift the weight with at least two clamps.

• Before installing, make sure all of the protective films on the interior are removed.

• Similarly, remove the protections from the edges and joints in stages, with the remainder being removed at the end of the installation.

• Place the Rockwool Insulation Panel in the opposite direction of the prevailing wind while mounting them.

• Put the very first-panel square to the roof structure and in perfect alignment.

• To fasten it, place it in the ‘valley’ found adjacent to the first vacant rib.

• On the roof purlin, overlap the first empty rib on the second panel with the final full rib of the first panel and screw them together.

• The fastening components should be placed in the middle, perpendicular to the surface.

• Original saddle caps guarantee that the fastening is properly positioned and that the pressure is distributed evenly.

• Where the length of the roof pitch requires more than one panel, install the panels in strips. Install the second panel by overlaying it lengthwise with the first.

• To improve the tightness of the joints and the consistent distribution of the panel effects, use supplementary fastening components along the joints.

• To avoid damaging the Fireproof Sandwich Panel’s surface, use a vacuum cleaner to remove all metal chippings produced during installation.

This way you can safely install your Rockwool Insulation Panel within minimum time and least inconvenience.

What Precautions should you Take While Installing your Rockwool Insulation Panel?

Here are some necessary precautions that you must consider while installing your Rockwool Insulation Panel:

• Examine the existing structures for compatibility and make sure the surface width is suitable for installation.

• To avoid harming the surfaces and during walking on roof ribs when installing roof panels, installers should wear rubber shoes.

• Verify that all safety precautions have been taken on the job site in accordance with the rules linked with your area or product.

• Make sure that the workers are properly dressed and trained to finish the task safely and correctly.

What Makes the Rockwool Insulation Panel Suitable for Acoustic Insulation?

The structure of the fibers in it provides noise isolation.

They have a strong sound absorption coefficient that extends over a wide frequency range. The fibers are arranged in an orthogonal pattern in relation to the sheets.

They are also heavily crushed to create monolithic blocks that are ideal for sound absorption.

You may also use a micro-perforated interior steel sheet to improve sound absorption and reduce reverberation.

You can lower sound by more than 10 decibels by lining your room with a Rockwool Insulation Panel, and further reduction is depending on other room characteristics.

How to Achieve Safety While using Rockwool Insulation Panel?

Below are listed some safety measures that are necessary to focus on when dealing with the Rockwool Insulation Panel:

• Store it properly to avoid damage that might result in chippings and dust.

• At the installation location, unload the goods with sufficient care and precautions.

• Make sure the area you’re working in is well-ventilated.

• Always use protective gloves. In poorly ventilated rooms, make sure that you wear a dust protective mask and goggles also.

• To avoid whirling dust, clean the work area using a vacuum.

• If dust gets on your hands, rather than rubbing it off, wipe it off with running tap water.

• To reduce the spread of the Rockwool particles in the dust, cover the open ventilation ducts.

What is the Average Life of a Rockwool Insulation Panel?

The average age of a Rockwool Insulation Panel depends upon the area where you are using it.

Moreover, the way and frequency in which you use it also affects its life

The average life ranges between 75 to 100 years. However, this can be achieved if you do proper servicing of your product.

Always give proper care to its maintenance and cleaning for increasing its life. This way you can get its maximum benefits for a longer time.

What is the Difference Between a Rockwool Insulation Panel and Glass Wool Insulation Panel?

The Rockwool Insulation Panel differs from the Glass Wool Insulation Panel mainly in terms of the raw materials that are used in its construction.

The construction material that we use in making up the Rockwool Insulation Panel is the melted rocks. When these cool down and undergo solidification, then they become the insulating material.

It is thick in volume and lighter in weight, which makes its handling easier. But a drawback of this light density is that this panel will easily fill up water content in it.

It has better thermal insulation as compared to the Rockwool Insulation Panel.

However, the noise insulation of the Fire Rated Sandwich Panel is better than the Glass Wool Insulation Panel.

Moreover, its compressive strength is greater than that of the Glass Wool Insulation Panel. Also, it has greater resistance to fire.

The construction material of the Glass Wool Insulation Panel used in its manufacturing is glass fibers that are interconnected with each other using binders.

What is the Difference Between Polyurethane Foam Insulation (PUF) and Rockwool Insulation Panel?

Polyurethane Foam Insulation is made by filling the gap in the insulating material with an insulating gas or air.

When the pressurized PUF sprays are released in the insulating area, they mix with the air and solidify, trapping many air pockets inside the solid.

In contrast, the Rockwool Insulation Panel is made of stone fibers. PUF insulation is lighter and less tightly packed than the Rockwool Insulation Panel.

As a result, compared to PUF, the Rockwool Insulation Panel is more fire-resistant and temperature tolerant.

However, PUF insulation offers strong resistance to water absorption and low moisture penetration.

PUF Insulation Panel provides greater thermal insulation as compared to the other one.

Can you Recycle your Rockwool Insulation Panel?

Indeed, because Rockwool is made out of natural ingredients, you may utilize an old Rockwool Insulation Panel to make new ones.

Recovered steel slag is also used in the creation of a new Rockwool Insulation Panel.

Depending on the production facility, recycled content might range from 16 to 40%.

To get the optimum fire, acoustic and thermal qualities at the highest permitted recycled content, the number of recycled components should be optimized.

So, it is always better to hire a professional and expert person for completing this entire recycling process with excellent results.

How Does the Rockwool Insulation Panel Differ From the Polystyrene Sandwich Panel in Terms of Water Absorption?

The Polystyrene Sandwich Panel differs from the Rockwool Insulation Panel in terms of water absorption.

The Polystyrene Sandwich Panel will expel the water content if exposed to it. This way it will dry in less time. Therefore it has maximum protection to water absorbance.

However, the Rockwool Insulation Panel is very easy in terms of moisture absorbance but it doesn’t soak in the water content.

So, make sure that if you are installing the Polyurethane Rock Wall Panel, you block the edges so that no water or moisture can enter in any case.

What Thermal Properties Affect the Efficiency of your Rockwool Insulation Panel?

The following criteria impact the effectiveness of the Rockwool Insulation Panel as a thermal insulator:

Thermal Conductivity

This metric is measured in terms of how much heat is transmitted through its core and is represented as (W/mK).

For improved thermal insulation, you should use a material with a very low thermal conductivity.

Thermal Resistance

The R-value is derived by multiplying the thickness (m) by the conductivity (W/mK).

The capacity of the Rockwool Insulation Panel to withstand heat loss per unit thickness is measured here.

The heat conductivity of a thicker core is lower.

Consider the specific heat capacity, density, and weight of the material when calculating the R-value.

This will assist you in maximizing the product’s insulation capacities.

Specific Heat Capacity

With a temperature rise, a Rockwool Insulation Panel material with a high specific heat capacity will absorb more heat.

Material Density

The density of a substance is defined as the mass per unit volume of the material. A good core should be dense, allowing for high thermal mass and low heat conductivity.

Thermal Diffusivity

This metric indicates how well the Rockwool Insulation Panel can store thermal energy concerning how well it can transmit it.

If this number will be less, its performance as an insulator will be better.

Time-Temperature Curve

This method can be used to evaluate and grade the performance of different Rockwool Insulation Panel in withstanding fires of similar degrees of severity.

The curves indicate the time it will consume to achieve its maximum temperature and how long it can maintain its stability.

How is the Thermal Performance of the Rockwool Insulation Panel Different from that of the Polystyrene Sandwich Panel?

There is a considerable difference in the thermal performances of the Rockwool Insulation Panel and Polystyrene Sandwich Panel due to the difference in weights and densities.

As a result, the thermal performance of the Polystyrene Sandwich Panel is better than that of the Rockwool Insulation Panel.

Conclusion

Now hopefully you know all about the features, components, and advantages of the Rockwool Insulation Panel, using it in suitable applications will be much easier for you.

Make sure that you always take proper precautionary measures while installing it so that you can stay protected from various hazards.

Always follow the entire installation procedure present in the manual, so that you don’t skip any steps.

It is best to get a user manual from the supplier, as it will be very helpful in answering your every query.

But be careful while choosing the best manufacturer to get the best quality product.

FAQs of Rockwool Insulation Panel.

How Does the Rockwool Insulation Panel React to Water?

The Rockwool Insulation Panel has strong protection against water. Therefore, in case any water content comes in contact with its surface, the water is instantly repealed rather than entering into it.

What are Two Main Ingredients the Rockwool Insulation Panel is Made Up of?

Recycled slag and basalt rock are two main constituting materials of a Rockwool Insulation Panel.

Which Elements in the Rockwool Insulation Panel Plays a Major Role for its Better Recycling?

Mainly, the steel slag present in the Rockwool Insulation Panel produces the recycled content.

What is the Percentage of Pre-Consumer Cycled Material Present in the Rockwool Insulation Panel?

The quantity of pre-consumer cycled material present in the Rockwool Insulation Panel ranges between 16 to 40 %. However, variation may occur due to the difference in location and manufacturing unit.

What is the Use of LEED Calculator for the Rockwool Insulation Panel?

The LEED calculator is used for LEED documentation of your Rockwool Insulation Panel. This guarantees its suitable use both in commercial or residential sectors.

Is It Compulsory to Use Formaldehyde in the Rockwool Insulation Panel?

No, it is optional to get a Rockwool Insulation Panel with or without formaldehyde. In cases it is present, a formaldehyde binder is used during the manufacturing process but only a little trace of this substance is left at the end.

Do you Find Heavy Metals in your Rockwool Insulation Panel?

No, there are no heavy metals present in your Rockwool Insulation Panel. This plays a big part in providing less harm to the environment and nature.

What is the Most Suitable Way for Cutting the Rockwool Insulation Panel?

Using a serrated knife or a bread knife is always suitable for cutting the Rockwool Insulation Panel. In contrast, using a utility knife for cutting the Rockwool Insulation Panel is not suitable at all.

What can you Do to Get Maximum Benefit from your Rockwool Insulation Panel?

To get the maximum benefit from your Rockwool Insulation Panel and to keep it protected from heavy water, using a water-resistive cover is suggested.

Exposed Rockwool Insulation Panel Safe?

After the installation in exposed areas, the Rockwool Insulation Panel contributes to releasing some tiny dust particles. Due to less quantity, they are safe for the environment and human health. However, a little irritation is experienced in some cases.

Is Density Relevant to the Thermal Performance of your Rockwool Insulation Panel?

There is no specific link of the density with the thermal performance of the Rockwool Insulation Panel.

However, it is highly linked with its acoustic properties.

What is the Relationship Between Rockwool Insulation Panel and Moisture Absorbance?

The Rockwool Insulation Panel is resistant to moisture absorbance dye to the presence of special features in it.